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19 

Service Procedure I: 

Thermostat Circuit Testing and Replacement

APPENDIX-A

Sensor Resistance at Various Temperatures 

Be careful when making voltage measurements or jumping terminals not to damage or deform connectors or 

connector pins

.

Draw water from the T&P valve. Compare temperature with temperature ohms chart below. 

Example: If the temperature is 84°F, then the resistance through the sensor would be 8449 (see shaded area). 

Note: Sensor resistance increases as the temperature falls. 

In Degrees F 

°F 

40 

26109 

25400 

24712 

24045 

23399 

22771 

22163 

21573 

21000 

20445 

50 

19906 

19383 

18876 

18383 

17905 

17440 

16990 

16553 

16128 

15715 

60 

15314 

14925 

14548 

14180 

13823 

13477 

13140 

12812 

12494 

12185 

70 

11884 

11592 

11308 

11032 

10763 

10502 

10248 

10000 

9760 

9526 

80 

9299 

9078 

8862 

8653 

8449 

8250 

8057 

7869 

7685 

7507 

90 

7333 

7165 

7000 

6839 

6683 

6531 

6383 

6238 

6098 

5961 

100 

5827 

5697 

5570 

5446 

5326 

5208 

5094 

4982 

4873 

4767 

110 

4663 

4562 

4464 

4368 

4274 

4183 

4094 

4006 

3922 

3839 

120 

3758 

3679 

3602 

3527 

3453 

3382 

3312 

3244 

3177 

3112 

130 

3048 

2986 

2925 

2866 

2808 

2752 

2697 

2643 

2590 

2538 

140 

2488 

2439 

2391 

2344 

2298 

2253 

2209 

2166 

2124 

2083 

150 

2043 

2004 

1966 

1928 

1891 

1856 

1820 

1786 

1753 

1720 

160 

1688 

1656 

1625 

1595 

1566 

1537 

1509 

1481 

1454 

1427 

170 

1402 

1376 

1351 

1327 

1303 

1280 

1257 

1235 

1213 

1191 

180 

1170 

1150 

1129 

1110 

1090 

1071 

1053 

1035 

1017 

999 

190 

982 

965 

949 

933 

917 

901 

886 

871 

857 

842 

200 

828 

814 

801 

788 

775 

762 

749 

737 

725 

713 

In Degrees C 

°C 

32648 

31026 

29495 

28049 

26682 

25389 

24166 

23010 

21915 

20879 

10 

19898 

18968 

18088 

17253 

16461 

15710 

14998 

14322 

13680 

13071 

20 

12492 

11942 

11419 

10922 

10450 

10000 

9572 

9165 

8778 

8409 

30 

8057 

7722 

7403 

7099 

6808 

8532 

6268 

6016 

5775 

5546 

40 

5327 

5117 

4917 

4726 

4543 

4368 

4201 

4042 

3889 

3742 

50 

3602 

3468 

3340 

3217 

3099 

2986 

2878 

2774 

2675 

2579 

60 

2488 

2400 

2316 

2235 

2157 

2083 

2011 

1942 

1876 

1813 

70 

1752 

1693 

1637 

1582 

1530 

1480 

1432 

1385 

1340 

1297 

80 

1256 

1216 

1177 

1140 

1105 

1070 

1037 

1005 

974 

944 

90 

916 

888 

861 

835 

810 

786 

763 

741 

719 

698 

19

Содержание UCG-100H-199-3N

Страница 1: ...L Troubleshooting Guide and Instructions for Service To be performed ONLY by qualified service providers Effective November 2015 ECO 7964 Models Covered by This Manual UCG 80 100 H399 N X Denotes Warr...

Страница 2: ...ce Procedure IV Gas Valve Replacement 27 Service Procedure V Blower Testing and Replacement 28 Service Procedure VI Flame Sensor Testing and Replacement 30 Service Procedure VII Spark Rod Gap Adjustme...

Страница 3: ...backed combustion chamber This turbulence causes a thorough mixing of gas and air for optimum combustion The combustion gases then travel through a two pass flue system keeping the gases moving at a h...

Страница 4: ...given component In some difficult to diagnose conditions it may be necessary to isolate the heater from the vent system to determine root cause Contact Technical support immediately if diagnosis is no...

Страница 5: ...ion and blower operation x Reduced number of parts for servicing and wiring x Plug in wiring reduces chance of miswiring x Burner ignition with direct spark ignition A high voltage spark jumps from th...

Страница 6: ...00 77 8 10 52 55 69 63 30 28 63 1 1 657 UCG80H399 399 000 80 68 8 10 44 47 61 55 30 28 55 1 1 Model Description Dimensions MM Model No Input Rate KW Storage Capacity Liters A Floor to Top of Vent B Ve...

Страница 7: ...nsor inside well for easy replacement of sensor Control Display Digital display 24 volts temperature Range 70 180 degree F Used to set tank temperature deg F or deg C show operating status display err...

Страница 8: ...length of straight vent pipe in feet required for the intake 2 Add 5 feet of venting for every 90 elbow 3 Add 2 feet of venting for every 45 elbow 4 Total vent length cannot exceed Max Intake Vent Le...

Страница 9: ...ormally closed opens then the ignition sequence will not start and an error code 67 Vent safety switch failed to close open will be shown on the display 5 Steady State Operation Burner continues to op...

Страница 10: ...reset is accomplished by depressing the lower right button under Reset for 3 seconds 2 ERROR CODE 80 a If the top of the tank should exceed 207 F then the high limit control will shut off the burner a...

Страница 11: ...at transformer across black and white wires should be 110 120 VAC Check line cord with volt meter Replace line cord if defective Verify secondary voltage at the control board Refer to control board i...

Страница 12: ...proximately from metal ground with insulated pliers during the ignition cycle 3 second spark trial period Is there spark to ground Check resistance of high voltage cable Resistance should be 0 1 ohms...

Страница 13: ...urrent in microamps when the burner is operating Step 3 Press the lower right Next button and the display will show flash and show the number of any Alert codes These are not currently used WARNING Th...

Страница 14: ...n and the display will show the temperature sensor reading Step 6 End of screens in Diagnostic Mode Press Done button on lower left to exit Diagnostic Mode back to DHW setpoint in the User Mode NOTICE...

Страница 15: ...ecked x If the line voltage is satisfactory check the output from the transformer to make sure it is 22 26 volts x Replace transformer or wiring if defective 53 AC Inputs phase reversed x Check the mo...

Страница 16: ...sor is wired to the correct terminal x Make sure the ignition cable is not crossing the flame sensor wire or ignition ground wires x If problem persists and all other checks have been verified replace...

Страница 17: ...ting and replacement section Replace sensor if needed Turn power ON to water heater Run water heater through heating cycle and verify proper operation Sensor temperature can be viewed when burner shut...

Страница 18: ...water temperature over 200 F continued from previous page Once cause of overheating condition has been diagnosed and corrected the control may be reset x Reconnect and switch on power to the water he...

Страница 19: ...982 4873 4767 110 4663 4562 4464 4368 4274 4183 4094 4006 3922 3839 120 3758 3679 3602 3527 3453 3382 3312 3244 3177 3112 130 3048 2986 2925 2866 2808 2752 2697 2643 2590 2538 140 2488 2439 2391 2344...

Страница 20: ...ull sensor to remove do not remove well see picture Step 6 Install new sensor assembly into well and reinstall senor clip Step 7 Reconnect the sensor connector to the control board and route the wire...

Страница 21: ...e between 7 14 W C static heater not running See illustrations at right Is gas supply pressure regulator adjustable to maintain proper and stable setting Inadequately sized regulator Adjust gas supply...

Страница 22: ...during the flame establishing period Note Control display must show Heating for operating status Check to see brown and blue wires are properly connected to molex connectors on control harness Can you...

Страница 23: ...m top of heater Step 5 From the gas valve disconnect the gas connection PVC intake venting Silicone tubing and wire harness Step 6 Disconnect wire harnesses flame sensor gas valve and blower Disconnec...

Страница 24: ...re combustion assembly at the burner mounting insert using screws from step 7 on previous page Tighten screws evenly Step 3 Reconnect high voltage cable to spark rod flame sensor blower and gas valve...

Страница 25: ...ess and silicone tubing Step 6 Disconnect wire harness from blower assembly Step 7 Remove the two screws holding each the spark rod and flame sensor in place long reach magnetic Phillips screw driver...

Страница 26: ...ed by any of the above gasket replacement is not required Step 2 Install burner tube with gaskets into burner mounting insert Be sure gasket surfaces are free of debris Step 3 Reconnect the blower gas...

Страница 27: ...bit located as shown below on the venturi mounting flange and remove gas valve from water heater Step 7 Remove any residual gasket material from blower and venturi mounting flange Step 8 Install new...

Страница 28: ...blower motor Is there 6 to 3 0 amps Is blower wheel secured to blower motor shaft Call for technical support Replace blower See Blower Replacement Procedure Refer to ignition module control board illu...

Страница 29: ...lower flange mounting screws 5 32 Allen wrench and remove blower from transition flange Step 9 Remove any residual gasket material from venturi mounting flange and transition flange Step 10 Install ne...

Страница 30: ...there 24 VAC across brown and blue wires coming out of the control harness Flame sensing circuit O K Call for technical support With flame sensor disconnected from ignition module check continuity to...

Страница 31: ...crews magnetic tip long reach Phillips screw driver and remove flame sensor gasket from transition base flange Step 6 Remove any residual gasket material from transition base flange Step 7 Install new...

Страница 32: ...od and burner tube Acceptable spark gap is from 3 16 to 1 4 see photo below Step 3 If spark gap is not between 3 16 to 1 4 the spark rod may be carefully bent by supporting the end near the ceramic in...

Страница 33: ...d Step 5 Remove the 2 mounting screws magnetic tip long reach Phillips screw driver and remove spark rod gasket from transition base flange Step 6 Remove any residual gasket material from transition b...

Страница 34: ...Note It may be necessary to identify wires for proper re connection Step 6 Depress the plastic tabs on the bottom side of the control board first Step 7 Tilt the control panel and slide control hook...

Страница 35: ...tion Contact your plumbing professional to correct this issue Step 4 When no blockage or downdraft issues are present check the continuity of the switch see photo below If there is no continuity prese...

Страница 36: ...s of the original diameter approximately diameter replacement is recommended If any of the steel core of the anode is exposed replacement is recommended Step 6 Upon completion of inspection or subsequ...

Страница 37: ...on the right Step 4 After removing the screw pull the display out of the enclosure Step 5 Once the display is removed disconnect the two mating plugs Step 6 Connect in new display and replace into the...

Страница 38: ...ections are different sizes to prevent interchanging Step 5 Remove the 2 nuts 7 16 nut driver holding the transformer in place and remove transformer from control panel see photo below Step 6 Install...

Страница 39: ...the anode rods for servicing 18 min Vent Tables Intake Only Model Number Max Intake Vent Length feet 3 Max Intake Vent Length feet 4 UCG100H399 25 50 UCG80H399 25 50 WARNING The UCG 80 100 H399 model...

Страница 40: ..._____ Venturi Setting from Bottom in Turns ____________________________ Electrical Line Voltage ________________ Low Voltage ________________ Flame Sense A ___________ Polarity ____________________ Sp...

Страница 41: ...Model 8 Control Display 9 Front Cold Water Inlet 10 Plastic Hole Closure 11 No Handle Brass Drain Valve 12 Cleanout Access Cover 13 Screw 5 16 18 x HH Grade 14 Cleanout Cover 15 T P specify model 16 H...

Страница 42: ...sket Burner specify model 5 Gasket Screw 17 Burner specify model 6 Transistion Tube 18 Burner Mount Assembly 7 Gasket Blower Transition 19 Sight Glass Assembly 8 Gasket Transition Tube 20 Gasket Sight...

Страница 43: ...red under one or more of the following U S Patents 5 277 171 5 341 770 5 372 185 5 485 879 5 574 822 5 596 952 5 660 165 5 682 666 5 761 379 5 943 984 5 954 492 5 988 117 6 056 542 6 142 216 6 442 178...

Страница 44: ...p Notes ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ _________...

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Страница 48: ...nty bradfordwhite com 800 538 2020 parts bradfordwhite com Sales Technical Support Fax Warranty Technical Support Service Parts Orders 866 690 0961 905 03 0600 905 636 0666 bwccwarranty bradfordwhite...

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