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Venting System Condensation 

Condensate formation does not occur in all installations of power direct vented 
water heaters, but should be protected against on installations where 
condensation can form in the venting system. 
Formation of condensation in the venting system of Power Vented water 
heaters is dependent upon installation conditions including, but not limited to: 

 

ambient temperature and humidity of installation location; 
ambient temperature and humidity of venting space; 
vent distance and slope; 
and product usage. 
 

In order to effectively control condensate from adversely affecting the 
mechanical components of the water heater several methods may be 
employed: 

 

1.  For horizontal installations the vent pipe can be installed with a 

downward slope (not less than 1/8" 

(3 mm)

) and away from the blower. 

2.  In order to prevent condensate from draining back into the blower 

(vertical or horizontal runs), an optional condensate kit is available as a 
service part (Condensate kit, p/n 239-45875-00). A factory supplied 
exhaust adapter with drain outlet mounts directly to the blower outlet 
and is secured with two hose clamps, one to the blower and the other 
to the vent pipe.  Tubing is provided to drain any accumulated 
condensate away from the water heater and to a suitable drain. The kit 
comes complete with instructions for proper installation. 

 

PART I - Venting Specifications for:

 

 

48 Gallon 

(181.6L) 

65 Gallon 

(246.0L) 

75 Gallon 

(283.9L) 

 

This water heater is a power vented appliance and is designed to intake and 
exhaust the products of combustion through 3” 

(7.6 cm)

 or 4” 

(10.2 cm)

 

diameter vent pipe to the outdoors.   This water heater may be either vented 
horizontally through the wall or vertically through the roof.  Use a 3” 

(7.6 cm) 

to 

4” 

(10.2 cm) 

reducer to connect to the intake and outlet when using 4” 

(10.2 

cm)

 vent pipe.  Apply the proper cement at the joint locations. Table 1 lists the 

maximum vent lengths for this water heater using 3” 

(7.6 cm)

 intake and 

exhaust pipe.  If possible, locate the water heater so that the venting length and 
number of elbows are kept to the minimum distance necessary to reach the 
outside.  If the installation requires venting lengths that exceed the lengths 
listed for 3” 

(7.6 cm)

 vent pipe in Table 1, then use 4” 

(10.2 cm)

 vent pipe for 

the vent connector.   

 

 
 
 
 

Содержание PDX1-40S6FBN

Страница 1: ...s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the...

Страница 2: ...stant System In the event of improper usage or storage of gasoline or other flammable materials in the location where the water heater is installed the technology will resist ignition of the flammable...

Страница 3: ...40 Gal 151 4 L 50 Gal 189 2 L 25 Vent pipe preparation and joining 36 Water Connections 37 Gas Connections 40 Electrical Connections 41 Wiring Diagram 42 GENERAL OPERATION 43 Lighting and Shutdown In...

Страница 4: ...he warranty Do not use this appliance if any external part has been submerged in water You should contact a qualified service technician to inspect the appliance and to replace any part of the control...

Страница 5: ...anada CAN CGA B149 1 Natural Gas Installation Code Latest Edition or CAN CGA B149 2 Propane Installation Code Latest Edition The location of this water heater is of the utmost importance Before instal...

Страница 6: ...ER HEATER To comply with NSF requirements this water heater is to be a Sealed to the floor with sealant in a smooth and easily cleanable way or b Installed with an optional leg kit that includes legs...

Страница 7: ...4 inches 10 2 cm be provided on the side of the water heater for servicing and maintenance of the combination temperature and pressure relief valve This water heater MUST be installed indoors out of...

Страница 8: ...three 3 inches 7 6 cm in any direction or if the appliance is to be installed in an alcove or closet the entire floor must be covered by the panel The minimum clearances to combustibles for this water...

Страница 9: ...nches 30 cm 12 inches 30 cm 1 In accordance with the current CAN CGA B149 Installation Codes 2 In accordance with the current ANSI Z223 1 Latest edition NFPA 54 National Fuel Gas Code A vent shall not...

Страница 10: ...manufacturer approved air intake relief device is available and may be installed per the instructions to prevent nuisance shut down of the water heater The air intake relief device may be installed wi...

Страница 11: ...installer Failure to properly install the vent system may result in property damage personal injury or death NOTICE For installations in Canada field supplied vent piping must comply with CAN CGA B14...

Страница 12: ...ABS ASTM D 266 3311 For installations in CANADA ULC S636 approved CAN COM VENTING SYSTEM schedule 40 PVC for flue gas venting rated Class II 65 C components provided with water heater IPEX ULC S636 ap...

Страница 13: ...drain outlet mounts directly to the blower outlet and is secured with two hose clamps one to the blower and the other to the vent pipe Tubing is provided to drain any accumulated condensate away from...

Страница 14: ...on of the vent is 7 feet The maximum equivalent vent length for the exhaust is 60 feet for 3 diameter pipe 50 feet for the 75 gal and 100 feet for 4 diameter pipe 90 feet for the 75 gal The intake por...

Страница 15: ...ough the Roof 2 90 27 4 80 24 4 15 4 6 Through the Roof 3 85 25 9 75 22 9 15 4 6 Through the Roof 4 80 24 4 70 21 3 15 4 6 NOTE When using 4 10 2 cm vent pipe use two 4 10 1 cm to 3 7 6 cm reducers fo...

Страница 16: ...ided with the water heater to the vent connector The distance between the edge of the 90 vent terminal and the exterior wall see Figure 3 must be 1 in 2 5 cm The exhaust and intake must not be less th...

Страница 17: ...table vent terminal configurations Figure 4a When local conditions present a risk of ice accumulation on the vent terminals the configurations in 4b and 4c or the concentric termination are preferred...

Страница 18: ...18 Venting continued Figure 4c IMPORTANT When using the vent terminal configuration shown in 4c the extra elbows must be accounted for in the total vent length see Table 3 or Table 4...

Страница 19: ...r joints between the terminal and the blower outlet Provide support brackets for every 5 feet 1 5 m of horizontal vent Figure 5a THROUGH THE ROOF VENTING VERTICAL VENTING STANDARD TERMINALS Cut the ne...

Страница 20: ...the 90 degree elbow is used the equivalent length of the elbow and short length of vent pipe must be factored into the total vent air intake pipe determinations see Tables 1 and 2 for appropriate ven...

Страница 21: ...ATION Figure 6 NOTE For installations requiring both horizontal and vertical runs the following rule must be followed Total length of straight pipe both horizontally and vertically must not exceed the...

Страница 22: ...stallation code latest edition A condensate kit must be installed when venting through the roof Figure 7 NOTE For installations requiring both horizontal and vertical runs the following rule must be f...

Страница 23: ...e the ground or anticipated snow level the installation must be modified as shown below see Figure 8 Refer to Table 3 for maximum venting lengths using 3 7 6 cm vent pipe or Table 4 for maximum length...

Страница 24: ...NS Terminating Reduce 4 to 3 Reduce 10 1 cm to 7 6 cm of Elbows excl vent term Max straight Length ft m Min straight Length ft m 48 65 gal 75 gal 2 90 Elbows with 1 90 Elbow 1 85 25 9 75 22 9 10 3 1 2...

Страница 25: ...ght Length ft m Through the Wall 1 80 24 4 10 3 1 Through the Wall 2 75 22 9 10 3 1 Through the Wall 3 70 21 3 10 3 1 Through the Wall 4 65 19 8 10 3 1 Through the Wall 5 60 18 3 10 3 1 Through the Ro...

Страница 26: ...sed just prior to exiting the building Exit the building wall with 2 5 1 cm vent pipe using the 2 5 1 cm 45 vent terminals supplied Two 45 elbows are equivalent to one 90 elbow Figure 9 IMPORTANT All...

Страница 27: ...ed with the water heater to the vent connector The distance between the edges of the 90 vent terminal and the exterior wall see Figure 10 must be 1 in 2 5 cm The exhaust and intake must not be less th...

Страница 28: ...ble vent terminal configurations Figure 11a When local conditions present a risk of ice accumulation on the vent terminals the configurations in 11b and 11c or the concentric termination are preferred...

Страница 29: ...29 Venting continued Figure 11c IMPORTANT When using the vent terminal configuration shown in 11c the extra elbows must be accounted for in the total vent length see Table 7 or Table 8...

Страница 30: ...ss through the wall Use the proper cement to secure the vent terminal to the vent connector Use the proper cement and assembly procedures to secure the vent connector joints between the terminal and t...

Страница 31: ...When the 90 degree elbow is used the equivalent length of the elbow and short length of vent pipe must be factored into the total vent air intake pipe determinations see Tables 5 and 6 for appropriate...

Страница 32: ...TION Figure 13 NOTE For installations requiring both horizontal and vertical runs the following rule must be followed Total length of straight pipe both horizontally and vertically must not exceed the...

Страница 33: ...stallation code latest edition A condensate kit must be installed when venting through the roof Figure 14 NOTE For installations requiring both horizontal and vertical runs the following rule must be...

Страница 34: ...to 12 30 5 cm above the ground or anticipated snow level the installation must be modified as shown below see Figure 15 Refer to Table 3 for maximum venting lengths using 2 5 1 cm vent pipe or Table...

Страница 35: ...Reduce 4 to 3 Reduce 10 1 cm to 7 6 cm of Elbows excl vent term Max straight Length ft m Min straight Length ft m 2 90 Elbows with 1 90 Elbow 1 40 12 2 10 3 1 2 90 Elbows with 1 90 Elbow 2 35 10 7 10...

Страница 36: ...burrs Burrs must be removed from the inside and outside edges of the pipe to ensure a proper seal c Applicator Tools i A natural bristle paintbrush or roller may be used to apply cement Prompt applica...

Страница 37: ...on DO NOT operate this water heater in a closed system without provisions for controlling thermal expansion Your water supplier or local plumbing inspector should be contacted on how to control this s...

Страница 38: ...relief valve into the opening provided and marked for this purpose on the water heater Note Some models may already be equipped or supplied with a combination temperature and pressure relief valve Ve...

Страница 39: ...er Please consult with a plumbing professional APPROXIMATE TIME TEMPERATURE RELATIONSHIPS IN SCALDS 120 F 49 C More than 5 minutes 125 F 52 C 1 to 2 minutes 130 F 54 C About 30 seconds 135 F 57 C Abou...

Страница 40: ...pply pipe dope to the gas valve inlet and make certain that no pipe dope has become lodged in the inlet screen of the gas valve Extreme care must be taken to ensure no pipe dope enters the gas valve A...

Страница 41: ...a switch that is used to turn on and off lights If wiring in conduit is required cut the flexible line cord flush with the bushing Remove the junction box cover and pull the pressure switch outside of...

Страница 42: ...42 Wiring Diagram Figure 16...

Страница 43: ...ter heater 3 Close the cold water supply shut off valve 4 Open the drain valve on the water heater by turning the stem counter clockwise The drain valve has threads on the end that will allow the conn...

Страница 44: ...44 Lighting and Shutdown instructions...

Страница 45: ...80 F maximum setpoint Figure 17 DANGER Hotter water increases the risk of scald injury Scalding may occur within five 5 seconds at a temperature setting of 140 F 60 C To protect against hot water inju...

Страница 46: ...adjustable air shutter See Figure 18 At periodic intervals a visual check of the main burner and pilot flames should be made to determine if they are burning properly The main burner flame should lig...

Страница 47: ...er flames to determine that they are burning properly See Burner Flame Check section If sooting or other burner anomalies are evident shut down the water heater by turning off the gas per the instruct...

Страница 48: ...nspect and replace as needed burner inner door gasket and or sight window gasket any time burner inner door is removed or disturbed Replace water heater if involved in flammable vapor This water heate...

Страница 49: ...installed to extend tank life The anode rod should be inspected periodically every 2 years and replaced when necessary to prolong tank life Water conditions in your area will influence the time inter...

Страница 50: ...plier Phone No CAUTION FOR YOUR SAFETY DO NOT ATTEMPT REPAIR OF COMBINATION GAS CONTROL BURNERS OR GAS PIPING REFER REPAIRS TO A QUALIFIED SERVICE TECHNICIAN Manufactured under one or more of the foll...

Страница 51: ...eat Tank temperature below set point of thermostat 1 Unstable pilot 2 Pilot tube block or restricted 3 Oxidation build up on pilot electrode 4 Wire damage to pilot assembly or bad connection at gas va...

Страница 52: ...second pause Soft lockout Pilot flame extinguished System resets after 5 minutes 1 Unstable pilot 2 Pilot tube blocked or restricted 3 Oxidation build up on pilot electrode 4 Wire damage to pilot ass...

Страница 53: ...well Gas Control Valve 19 Flammable Vapors Sensor 6 Drain Valve 20 Sensor Harness 7 Fiberglass Insulation not shown 21 Thermal Well 8 Foam Insulation not shown 22 Inner Door Assembly 9 Outer Door 23 B...

Страница 54: ...used for boiler treatment must not be introduced into potable water used for space heating 3 This water heater must not be connected to an existing heating system or component s previously used with...

Страница 55: ...55 NOTES...

Страница 56: ...56 NOTES...

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