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February 2021

MULCHING MOWER MASTER SERIES | User manual

33

801140010

EFG100.013A

Flail shaft (105)

1

EFGCHMZ105

33 (1)

801150010

EFG110.013A

Flail shaft (115)

1

EFGCHMZ115

33 (2)

801160038

EFG120.013A

Flail shaft (125)

1

EFGCHMZ125

33 (3)

801170010

EFG130.013A

Flail shaft (135)

1

EFGCHMZ135

33 (4)

801180010

EFG140.013A

Flail shaft (145)

1

EFGCHMZ145

33 (5)

801190010

EFG150.013A

Flail shaft (155)

1

EFGCHMZ155

33 (6)

801200010

EFG160.013A

Flail shaft (165)

1

EFGCHMZ165

33 (7)

801210010

EFG170.013A

Flail shaft (175)

1

EFGCHMZ175

33 (8)

801130019

EFG200.013A-G2

Flail shaft (200)

1

EFGCHMZ200

33 (9)

802080085

EFG220.013A-G2

Flail shaft (220)

1

EFGCHMZ220

34

511040033

UC207-Z

Bearing UC207

2

35

506030037

GB93-12

Spring washer

13

36

701600005

EFGCH120.011A

Hydraulic hose (1900)

1

37

510020417

GB13871-FB-55x80x8

FB sealing ring

1

EFGCHMZ105-175

37 (1)

510020397

CFW-60X85X8

FB sealing ring

1

EFGCHMZ200-220

38

506010056

GB97.1-10

Washer

15

39

503010310

GB6184-M10

Lock nut

4

40

509010008

GB1152-M8x1

Grease nipple

4

41

515010001

REACH04-35X60

Cover lock

2

42

701160006

EFG120.105A

Small pulley (three-track)

1

EFGCHM105-175

42 (1)

701160034

EFG120.105B

Small pulley

EFGCHM200-220

43

514010001

17X991

V-belt

3

44

705380014

RK120.109A

(EFG135-175)(L=48) Cover

1

EFGCHMZ105-175

44 (1)

702080005

G2-150.105

Cover

1

EFGCHMZ200-220

45

701160033

EFG120.103

Small plate

1

46

701240046

EFGC120.138

Lower cover

1

47

501030185

GB70.3-M8x25

Allen screw

10

48

701250006

EFGC120.111

Large belt cover 

(three-track)

1

EFGCHMZ105-175

48 (1)

706160004

EFGC200.111

Large belt cover

1

EFGCHMZ200-220

49

701160007

EFG120.106A

Large pulley (three-track)

1

EFGCHMZ105-220

49 (1)

701160040

EFG120.106B

Large pulley

EFGCHMZ200-220

50

501011141

GB5783-M14x35

Screw M14x35

2

51

506010058

GB97.1-14

Washer

2

52

503010312

GB6184-M14

Lock nut

2

53

701240007

EFGC120.102A

Pressure plate

1

54

501011905

GB5786-M16x1.5x50

Screw M16x1.5x50

1

55

503010137

GB6173-M16x1.5

Nut M16x1.5

1

56

801160001

EFG120.017

Right mounting, trailing 

roller

1

57

801140004

EFG100.012

Trailing roller (105)

1

EFGCHMZ105

MASTER

No.

Article no.

Part no.

Name

Quantity

Remark

Содержание MASTER 155

Страница 1: ...MULCHING MOWER MASTER SERIES USER MANUAL P de Heus en Zonen Greup B V Stougjesdijk 153 3271 KB Mijnsheerenland The Netherlands Tel 31 0 18 66 12 333 E mail info boxeragri nl...

Страница 2: ...MULCHING MOWER MASTER SERIES User manual February 2021 EN ENGLISH TRANSLATION OF THE ORIGINAL MANUAL...

Страница 3: ...ICATIONS 12 5 INSTALLATION INSTRUCTIONS 13 6 IMPORTANT NOTES PRIOR TO COMMISSIONING 26 7 COMMISSIONING 27 7 1 Fitting to the tractor 27 7 2 Fitting the drive train 29 7 3 Adjusting the working height...

Страница 4: ...mounts but can also be operated on Cat II by means of adapter sleeves 1 2 Symbols This brochure contains three graphical safety symbols highlighting the level of danger or important information WARNI...

Страница 5: ...egible labels immediately WARNING Control and servicing may only be carried out after the operating and servicing manual has been carefully read with the prime mover switched off and the ignition key...

Страница 6: ...bjects Do not stand next to the machine do not climb over or approach the machine Keep a safety distance of at least 70 m to the machine WARNING Do not approach the machine under any circumstances whe...

Страница 7: ...Cutting WARNING Hot surface Keep an appropriate distance WARNING Only remove or open protection devices once the belts no longer move WARNING HAZARD to the upper and lower extremities Keep an appropr...

Страница 8: ...Page 8 42 MULCHING MOWER MASTER SERIES User manual February 2021 Wear protective clothing Grease nipple...

Страница 9: ...weight to use a different speed than 540 RPM for the PTO to use the machine on very stony soil to use the machine on a very steep slope to approach the machine wearing unsuitable working clothes to c...

Страница 10: ...sk to protect eyes and face Safety helmet Safety shoes Only wear personal safety equipment in a good condition complying with the respective legal regulations 3 6 General safety instructions ALWAYS PA...

Страница 11: ...e equipment inappropriately or if they are in poor condition For example do not use pipe wrenches instead of wrenches Once you have completed any servicing or repair work ensure that no equipment wipe...

Страница 12: ...PTO speed rpm Recommended power HP Category Weight kg Blades MASTER 155 155 540 30 65 CAT I 367 24 MASTER 175 175 540 35 65 CAT I 412 28 MASTER 200 200 540 55 70 CAT I II 460 32 MASTER 220 220 540 75...

Страница 13: ...all screws and nuts for correct seating during assembly When opening the wooden crate pay attention to the sharp edges on the closing mechanisms When you start assembling the machine please pay atten...

Страница 14: ...rts and set to one side for later use Check the delivery for completeness see figures 5 to 8 Note There may be more screws nuts washers etc in the transportation crate than are needed for initial inst...

Страница 15: ...attaching the 3 point bracket check the position of the 4 grease nipples on the underside of the hydraulic lateral shifter The grease nipples must point to the outside because otherwise the grease gu...

Страница 16: ...eral shifter to the mulcher housing The image shows the left side as an example It is important to mount the reinforcing shims from the inside of the housing For convenience the flail mower can be jac...

Страница 17: ...lateral shifter for clearance no hydraulic lines etc in the way before using the flail mulcher for the first time Remove the protective caps from the hydraulic hoses only when using the machine 6 Att...

Страница 18: ...lley alignment The pulleys must be vertically aligned i e they must be vertically parallel above each other The correct pulley alignment is adjusted via the Shaft guide Figure 20 Tensioning device Fig...

Страница 19: ...that the shaft has sufficient distance to the housing and does not drag on the housing Figure 26 shows the correct drive belt tension The deflection depth of the belt may not exceed 10 mm because oth...

Страница 20: ...ary 2021 9 Inspect pulleys for secure seating Please ensure that the eight Allen screws on the pulleys are tightened and correctly connected to the drive shaft Figure 27 and the flail shaft Figure 28...

Страница 21: ...ient transmission oil Unscrew the filler plug and inspection plug and remove them Then fill the transmission and drivetrain with oil until the oil can be seen at the inspection port We recommend SAE 8...

Страница 22: ...ke off with grease nipple Please correctly lubricate both sides of the power take off Figure 34 shows one of the four grease nipples on the hydraulic lateral shifter Here it can be seen why the grease...

Страница 23: ...d on the outside and the nuts and washers on the inside Please note that the nuts do not have to be screwed to the lower flail shaft because they are generally welded on from the inside Finally insert...

Страница 24: ...2021 13 Fit power take off guard Attach the guard to the transmission as shown in Figure 38 using the 4 screws 4 spring washers and 4 washers Fig 38 Power take off guard Fig 39 Reversible bolt with re...

Страница 25: ...ning 16 Transmission lifting eye To lift the transmission a lifting eye can be screwed to the transmission Figure 42 The lifting eye is used exclusively for lifting the transmission Please ensure you...

Страница 26: ...haft a closed bearing has been installed In this case no oil fill is necessary Examine all screws for tightness and retighten if necessary Adjust the black universal shaft guard on the transmission Th...

Страница 27: ...e mower unit safely Using the mower unit on an improperly equipped tractor or tractor of the wrong size can cause damage to the tractor and or mower unit and endanger the operator and bystanders Befor...

Страница 28: ...parallel to the ground This reduces the pressure on the drive and extends the machine life WARNING Pay attention to the position of the tractor s front wheels when the unit assembled and raised If th...

Страница 29: ...ach other with the three point hydraulics in any position When the universal shaft is fully pushed together there should be at least 20 mm clearance between each profiled end and the opposing profiled...

Страница 30: ...s The correct drive belt tension is achieved by adjusting the belt pulleys The pulleys can be adjusted via the drive train height adjustment To do this loosen screws A and B and loosen the height adju...

Страница 31: ...R SERIES User manual CAUTION If the belts are incorrectly aligned the belts will be destroyed within a very short time This damage and the consequences of this damage are not covered by the statutory...

Страница 32: ...nd highways Do not exceed a speed of 25 kph Adjust speed to suit the road conditions and reduce speed considerably on roads or tracks with potholes as this could otherwise damage the tractor or the mo...

Страница 33: ...ixing with the grease thereby reducing the lubrication effect When adding oil or replacing the oil we recommend using the same oil in order to avoid mixing oils with different properties Stop the engi...

Страница 34: ...n Lubricant Remark PTO Universal joints Cross joints Every 8 h Yes I NLGI 2 grease PTO Profile tube Every 8 h Yes I NLGI 2 grease PTO Retaining pin Every 8 h Yes I Oil Screw inspection Tight fit Initi...

Страница 35: ...10 1 Master MASTER No Article no Part no Name Quantity Remark 1 801680014 EFGCM120 014B Mount 1 2 802480066 EFAG140 014 Lower link bolt 2 EFGCHMZ105 175 2 1 702480065 EFAG140 114A Connecting sleeve 2...

Страница 36: ...0 00 123 Protective plate bar 200 1 EFGCHMZ200 11 9 701010007 EF220 00 123 Protective plate bar 220 1 EFGCHMZ220 12 508011473 GB879 1 4x25 Cylindrical pin 2 13 700920108 EF100 00 122 Protective plate...

Страница 37: ...0 Lock nut 4 40 509010008 GB1152 M8x1 Grease nipple 4 41 515010001 REACH04 35X60 Cover lock 2 42 701160006 EFG120 105A Small pulley three track 1 EFGCHM105 175 42 1 701160034 EFG120 105B Small pulley...

Страница 38: ...150 024 Scraper 155 1 EFGCHMZ155 61 6 801200008 EFG160 024 Scraper 165 1 EFGCHMZ165 61 7 801210008 EFG170 024 Scraper 175 1 EFGCHMZ175 61 8 801130012 EFG200 024 Scraper 200 1 EFGCHMZ200 61 9 801130013...

Страница 39: ...GB96 1 10 Large washer 4 75 506030036 GB93 10 Spring washer 4 76 501011112 GB5783 M10x25 Screw M10x25 8 77 702420030 EF100 00 177 Input shaft cover 1 78 802000001 EFGCHMZ100 011 Housing 105 1 EFGCHMZ...

Страница 40: ...00 1 EFGCHMZ200 220 4 506030037 GB93 12 Spring washer 4 5 505011445 GB70 1 M12x35 Screw M12x35 4 6 507010086 GB1096 A 10x8x40 Spring washer 1 7 701220003 EFGC100 133A Shaft EFGC105 115 1 EFGCHMZ105 11...

Страница 41: ...EFGCHMZ105 175 8 1 702080002 AG14 01 C05 G2 Gear wheel 1 EFGCHMZ200 220 9 703340013 NFG RCA 80X10 80X10 Cover 2 10 701240041 GC175 01 C04A Input shaft 1 11 702480003 AG14 01 C03 Cover 1 12 705290211...

Страница 42: ...adpleegd UNI EN 13524 2004 EN 754 UNI EN 1553 2001 Auf dass sich diese Erkl rung bezieht den einschl gigen grundlegenden Sicherheit und Gesundheitsanforderungen EG Richtlinie 2006 42 CE UNI EN 13524 2...

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