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INSTALLATION, USE AND MAINTENANCE MANUAL

EN

30

31

INSTALLATION, USE AND MAINTENANCE MANUAL

EN

B

owers Electricals Ltd, Heanor Gate Road, Heanor, Derbyshire DE75 7GX

Telephone: 01773 531531 (24 hours)      Fax: 01773 716171

E-mail: 

[email protected]

www.bowerselec.co.uk 

B

owers Electricals Ltd, Heanor Gate Road, Heanor, Derbyshire DE75 7GX

Telephone: 01773 531531 (24 hours)      Fax: 01773 716171

E-mail: 

[email protected]

www.bowerselec.co.uk 

• Continuous overload

above the foreseen level

• High unbalanced loads

• High harmonic loads

• Check and compare the

current supplied by the

transformer with the rating

plate. Reduce the load un-

der the rating value of the

transformer

• Install filters or chokes

before the equipment gen-

erating harmonics in order

to prevent their migration

on the transformer

Overheating measured on the core

• High eddy currents

on the core due to

loos-ening of the

tightening bolts

• Tighten the bolts of the

core according tightening

torque (See Paragraph

6.7)

Overheating measured on the MV/lV terminals

• Poor

contact

• Clean the areas of 

contact

• Tighten bolts and nuts

2. Actuation of the 

protection relay 

(Alarm or 

Tripping)

• Protection relay

failure

• Sensor failure

• Replace the damaged 

relay

• Replace the faulty sensors

• Load current higher

than the rating values

• Reduce the load to the

nominal value indicated on

the rating plate

• Poor electrical or

sen-sors contacts

• Check, clean and if nec-

essary tighten all sensor

contacts

• Poor or insufficient

room ventilation

• Check the room venti-

lation system (damaged

fans, obstructed air louvers,

faulty protection devices)

• Increase cooling of the

installation room

3. Excessive noise 

and /or vibrations

Please note that 

the sound level at 

the commis-

sioning stage may 

decrease in a few 

hours. Contact 

the Manufactur-

er, if the noise 

persists after a 

few hours.

• Resonance with

surfaces around the

transformer

• Low frequency

• Resonance transmit-

ted by the connections

• Check for loose metallic

panels causing vibrations

• Increase the clearance

from these vibrating parts

• Use anti-vibrations pads

• Provide flexible elements

between the cables and the

transformer terminals

• Wrong tap

connection

• Check for the most suita-

ble voltage and adjust it to

the most suitable tap

• Core frames are not

properly fixed or loos-

ened

• Fix the external pulling

screws at the frames

• High input

voltage

• Check the correct val-

ues with the rating plate.

Reduce the load under the

rating value of the trans-

former.

4. Reduced Voltage • Improper primary tap

connection

• Check if the tap connec-

tions are correct and tight.

If the problem persists,

contact the Manufacturer.

29

3.

Excessive noise 
and or vibrations

Please note that 
the sound level at 
the commissioning 
stage may decrease 
after a few hours. 

Contact Bowers 
Electricals Ltd, if 
the noise persists 
after a few hours.

 Poor electrical or sensor  

    contacts.

 Poor or insufficient 

    room ventilation.

 Check, clean and if necessary

    tighten all sensor contacts.

 Check the room ventilation 

    system (damaged fans, 
    obstructed air louvres, 
    faulty protection devices)

 Increase cooling of the 

    installation room.

 Resonance with surfaces

    around the transformer.

 Low frequency.

 Resonance transmitted 

    by the connections.

 Check for loose metallic 

    panels causing vibrations.

 Increase the clearance from

    these vibrating parts.

 Use anti-vibrations pads.

 Provide flexible elements 

    between the cables and the  
    transformer terminals.

 Wrong tap connection.

 Core frames are not 

    properly fixed or loosened.

 High input voltage.

 Improper primary tap 

    connection.

 Check for the most suitable

    voltage and adjust it to the
    most suitable tap.

 Fix the external pulling 

    screws at the frames.

 Check the correct values 

    against the rating plate. 

 Reduce the load under the 

   rating value of the transformer.

 Check if the tap connections

    are correct and tight. 
    If the problem persists, 
    contact the Manufacturer.

Reduced Voltage. 

4.

Tel: 01773 531531         [email protected]         www.bowerselec.co.uk

3

INSTALLATION, USE AND MAINTENANCE MANUAL

EN

APPENDIX

1.0 – REFERENCE STANDARDS

2.0 – RATING PLATE

3.0 – LIST OF COMPONENTS AND ACCESSORIES

4.0 – IMPORTANT NOTICE

5.0 – RECEIVING, HANDLING AND STORING

5.1 – RECEIVING

5.2 – HANDLING

5.3 – STORAGE

6.0 – INSTALLATION

6.1 – SITE PREPARATION

6.2 – STANDARD INSTALLATION CONDITIONS

6.3 – WORKING TEMPERATURE

6.4 – VENTILATION

 6.4.1 – NATURAL / FORCED VENTILATION OF THE    

 INSTALLATION ROOM 

6.4.2 – FORCED VENTILATION OF THE TRANSFORMER

6.5 – INSULATION DISTANCES

6.6 – SAFETY DISTANCE

6.7 – TIGHTENING TORQUE FOR ELECTRICAL & MECHNICAL 

 CONNECTIONS

6.8 – VISUAL INSPECTION

B

owers Electricals Ltd, Heanor Gate Road, Heanor, Derbyshire DE75 7GX

Telephone: 01773 531531 (24 hours)      Fax: 01773 716171

E-mail: 

[email protected]

www.bowerselec.co.uk 

CAST RESIN TRANSFORMER:

Installation, Operation & 

Maintenance Manual

Содержание PWAP125

Страница 1: ...Installation Operation Maintenance Manual 01773 531531 I enquires bowerselec co uk I www bowerselec co uk 2021 Cast Resin Earthing Transformers...

Страница 2: ...Tel 01773 531531 enquires bowerselec co uk www bowerselec co uk Bowers Group of Companies are proud to be members of 2...

Страница 3: ...6 3 WORKING TEMPERATURE 6 4 VENTILATION 6 4 1 NATURAL FORCED VENTILATION OF THE INSTALLATION ROOM 6 4 2 FORCED VENTILATION OF THE TRANSFORMER 6 5 INSULATION DISTANCES 6 6 SAFETY DISTANCE 6 7 TIGHTENIN...

Страница 4: ...USE AND MAINTENANCE MANUAL EN APPEND 1 0 REFERENCE STANDARDS 2 0 RATING PLATE 3 0 LIST OF COMPONENTS AND ACCESS 4 0 IMPORTANT NOTICE 5 0 RECEIVING HANDLING AND STORIN 5 1 RECEIVING 5 2 HANDLING 5 3 S...

Страница 5: ...nufactured in Conformity with the latest IEC standards currently in force unless specifically agreed otherwise Directive 2004 108 EC Electromagnetic compatibility directive IEC 60076 11 Ed I 2004 05 P...

Страница 6: ...e EU IMPORTANT Descriptions and drawings presented in this manual may differ in aspect from the design delivered They are provided for reference only and are subject to change without notice 2 IEC6007...

Страница 7: ...ATE 3 0 LIST OF COMPONENTS AND ACCESS 4 0 IMPORTANT NOTICE 5 0 RECEIVING HANDLING AND STORIN 5 1 RECEIVING 5 2 HANDLING 5 3 STORAGE 6 0 INSTALLATION 6 1 SITE PREPARATION 6 2 STANDARD INSTALLATION CO 6...

Страница 8: ...mer it is necessary to carry out the following checks Check the package and fastenings for signs of damage which might have occurred during shipping Check the transformer its parts and accessories for...

Страница 9: ...d with Four 4 Lifting eyes for slings and shackles Lift with a maximum angle of 60 between the slings INSTALLATION USE AND MAINTENANCE MANUAL EN 60 MAXIMUM HANDLING e commissioning make sure that the...

Страница 10: ...UMIDITY IT IS RECOMMENDED TO USE LOCAL HEATERS AND OR SILICA GEL MOISTURE ABSORBERS THE STORAGE TEMPERATURE MUST NOT BE LOWER THAN 25 C 5 3 STORAGE The transformer must be stored in a sheltered clean...

Страница 11: ...nnections inspection and maintenance Adequate natural ventilation circulation of free cooling air Minimum electrical clearance in line with the local safety standards Special attention should be paid...

Страница 12: ...necessary to provide suitable ventilation The working temperature of the transformer depends on its insulation and climatic class as per IEC 60076 11 Table 2 Insulation classes 6 2 STANDARD INSTALLATI...

Страница 13: ...nditions and to prevent the transformer from exceeding its temperature limits it may be necessary to install air louvres in the installation room The air louvres must be located on 2 opposite walls on...

Страница 14: ...RAGE 6 0 INSTALLATION 6 1 SITE PREPARATION 6 2 STANDARD INSTALLATION CO 6 3 WORKING TEMPERATURE 6 4 VENTILATION 6 4 1 NATURAL FORCED V INSTALLATION ROOM 6 4 2 FORCED VENTILATION 6 5 INSULATION DISTANC...

Страница 15: ...the active parts of the transformer surrounding metal elements and ancillary devices according to IEC 60076 3 standard Table 4 shows the minimum insulation clearances to be respected INSTALLATION USE...

Страница 16: ...lectricals Ltd Heanor Gate Road Telephone 01773 531531 24 hou E mail enquiries bow CAST RESIN TRAN Installation Ope Maintenance M 17 Insula oltage kV Nominal voltage at industrial frequency kV Atmosph...

Страница 17: ...LV MV and earth points must be carried out respecting minimal insulation clearances section and position of the cables Thelockingandgrippingofallelectricalconnections andmechanicalfastenings must be p...

Страница 18: ...Y BLOWING DRY COMPRESSED AIR AND WIPING THEM WITH A DRY CLOTH TO ELIMINATE ALL DUST AND CONDENSATION BEFORE CONNECTING THE TRANSFORMER 19 Bowers Electricals Ltd Heanor Gate Road Heanor Derbyshire DE75...

Страница 19: ...D 1 0 REFERENCE STANDARDS 2 0 RATING PLATE 3 0 LIST OF COMPONENTS AND ACCESS 4 0 IMPORTANT NOTICE 5 0 RECEIVING HANDLING AND STORIN 5 1 RECEIVING 5 2 HANDLING 5 3 STORAGE 6 0 INSTALLATION 6 1 SITE PRE...

Страница 20: ...ceed according to the following instructions Disconnect the unit from the mains on both medium and low voltage and connect it to the ground Connectthetappingplatesinthemostsuitablepositionaccordingtot...

Страница 21: ...system according to the thermal protection relay manual Re connect the transformer to the supply 6 13 1 MV WINDING ADJUSTMENT ON SINGLE VOLTAGE If after energizing the primary side of the transformer...

Страница 22: ...ase of two primary voltages e g 10 20 kV adjustment is required on both parts of the winding The voltages variation is obtained by putting the windings in line or parallel as shown in Figure 16 Figure...

Страница 23: ...scheme Bowers Electricals Ltd Heanor Gate Road Heanor Derbyshire DE75 7GX Telephone 01773 531531 24 hours Fax 01773 716171 E mail enquiries bowerselec co uk www bowerselec co uk Figure 17 PTC scheme 7...

Страница 24: ...our 4 PT100 sensors Temperature of pre alarm ventilation alarm and tripping as well as the mode of work automatic or manual is set in the menu The device can display temperature in each channel at any...

Страница 25: ...ween the windings must be completely free of any obstructions to prevent over heating 2 3 Check of tightening of the MV and LV connections voltage tap changer links and of bolts yoke and spacer blocks...

Страница 26: ...loading and short circuit protection and tripping of the corresponding automatic switch This check should be carried out preferably by means of suitable equipment that allows simulating a real damage...

Страница 27: ...fied and properly trained personnel equipped with all necessary protection devices according to local regulations should perform such works or inspections Whilst Bowers Electricals Ltd are NOT respons...

Страница 28: ...due to loosening of the tightening bolts Tighten the bolts of the core according tightening torque See Paragraph 6 7 2 Actuation of the protection relay Alarm or Tripping Check and compare the current...

Страница 29: ...Electricals Ltd if the noise persists after a few hours Poor electrical or sensor contacts Poor or insufficient room ventilation Check clean and if necessary tighten all sensor contacts Check the roo...

Страница 30: ...act Bowers Electricals Ltd 6 Insulation failure Presence of dust or dirt on the coils Check the coils for any visible damage Continuous overload Check load and compare with the rating plate Mechanical...

Страница 31: ...24 hours E mail enquiries bowerselec co uk www bowerselec co uk Registered at the above address in England Company No 1955004 VAT Ref 416361371 Tel 01773 531531 enquires bowerselec co uk www bowersel...

Страница 32: ...el 01773 531531 enquires bowerselec co uk www bowerselec co uk Installation Operation Maintenance Manual 01773 531531 I enquires bowerselec co uk I www bowerselec co uk Cast Resin Earthing Transformer...

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