Bosworth guzzler ge-0401x Скачать руководство пользователя страница 5

  Pump Installation and Operating Information  

The Bosworth Company 

Doc M-09-32-120115 

 

Your Guzzler Pump is capable of developing 22 in. of Hg vacuum (0.7 bar), but it is a low

cfm (cubic feet of air per 

minute) pump.  This means that even very small leaks can prevent the pump from delivering its rated vacuum.  
Maintain your tap lines to keep your system tight and address problems that can cause vacuum leaks. 

It is best to install your Guzzler at or above collection tank level to avoid shortening diaphragm life.  This will re

duce the output pressure on the diaphragm, thus reducing mechanical stress on the diaphragm. 

 

When installing your Guzzler Pump, we recommend that you install a shut

o

 valve and a vacuum gauge – in 

that sequence – “in front of” the pump; i.e., just before your connec on to the pump’s inlet port.  

(Figure 3)

  

If you experience a loss of vacuum in your system – as registered in the gauge near the pump – slowly turn the 
shut

o

 valve to isolate the pump from your mainline.  DO NOT SHUT THE VALVE SUDDENLY, AS PUMP DAMAGE 

MAY RESULT.  If the gauge begins to return to normal opera ng vacuum, then the pump is working properly and 
the source of the leak is somewhere in your sap lines or taps.  If, on the other hand, the pump fails to recover 
normal vacuum, then the pump is the source of the problem, and you should inspect the pump diaphragm and/
or valves for any holes or tears.  In the case of the valves, check for any material that may have entered the 
pump and lodged in the valve body, preven ng the valve from proper opening and closing. 

The motor on your Guzzler Pump has a built

in cooling fan to keep from overheating.  Ensure that the motor has 

adequate airflow during operation or it will overheat.  Even with adequate ventilation, you may notice that the 
motor becomes uncomfortably hot to touch during pump operation.  This is normal.  The surface temperature of 
the motor can become as hot as 175°F (~80°C) during pump operation.  If the motor overheats, an internal ther

mal sensor will shut the motor off.  Should this happen, allow the motor to cool before attempting to restart the 
pump. 

If there is a risk of freezing conditions, we recommend that you disconnect the pump from your sap lines when 
the pump is not running and drain any excess sap from the pump.  Sap can freeze within the pump bodies or 
lines.  If this happens and the pump is turned on, it will result in damage to various pump components, including 
pump bodies, valves and diaphragms.  We recommend flushing the pump (i.e., letting it pull a full volume of wa

ter) and then draining any remaining water from the pump to help prevent freezing. 

To shut the pump down and disconnect it from the mainline, first turn the pump off.  Then, close the shut

off 

valve to isolate and maintain some vacuum in the mainline.  Then disconnect the pump from the mainline, using 
Quick Couplers if you have used these for your pump

to

mainline connection.  Turn the pump back on briefly to 

flush any remaining sap from it.  Finally, tilt the pump to drain any remaining sap.  

Schema c showing recommended shut

o

 valve and vacuum gauge 

installed on inlet side of pump. 

Figure 3 

Содержание guzzler ge-0401x

Страница 1: ...Doc M PR 09 32 120115 O M G GE 0401ø GE 0501ø D P for use as Maple Sap Vacuum pumps GE 0401D GE 0401N GE 0501D GE 0501N Copyright 2015 The Bosworth Company ...

Страница 2: ...Ring 7C Motor Moun ng Plate 12 Miscellaneous Hardware 10 24 Screws Nuts 12C TH1 4 20x1 2 1 Diaphragm Screw 13 Diaphragm 14 Flapper Valves 15 Umbrella Valves Umbrella valves 2 Valve Stops 2 O rings 4 Screws Nuts 16 Duckbill Valves 18 Rod End Bearing with Nut 18A Rod End Bolt with Washers 2 Spacer 19A Crank Arm 18 mm with 1 4 20 Set Screws 2 19B Crank Arm 5 8 in with 1 4 20 Set Screws 2 20 Motor Mou...

Страница 3: ...Ring 7C Motor Moun ng Plate 12 Miscellaneous Hardware 10 24 Screws Nuts 12C TH1 4 20x1 2 1 Diaphragm Screw 13 Diaphragm 14 Flapper Valves 15 Umbrella Valves Umbrella valves 2 Valve Stops 2 O rings 4 Screws Nuts 16 Duckbill Valves 18 Rod End Bearing with Nut 18A Rod End Bolt with Washers 2 Spacer 19A Crank Arm 18 mm with 1 4 20 Set Screws 2 19B Crank Arm 5 8 in with 1 4 20 Set Screws 2 20 Motor Mou...

Страница 4: ... those holes and through the pump feet Secure the end of the bolt with a nut Your Guzzler pump has a range of different inlet and outlet ports available to accommodate a range of different connections to your sap lines and collection tank tubing We recommend the use of Quick Connect Cou plers so that the pump can be easily disconnected from and reconnected to your lines The pump should be protecte...

Страница 5: ...e pump and lodged in the valve body preven ng the valve from proper opening and closing The motor on your Guzzler Pump has a built in cooling fan to keep from overheating Ensure that the motor has adequate airflow during operation or it will overheat Even with adequate ventilation you may notice that the motor becomes uncomfortably hot to touch during pump operation This is normal The surface temp...

Страница 6: ...hragm 5 Remove the slo ed head screw washer bu on and diaphragm from the aluminum connec ng rod Figure 5 6 Ensure the top bu on rounded edge side toward diaphragm and stainless steel washer are properly seated on the connec ng rod and then place the new diaphragm onto the top bu on Reinstall the bo om bu on rounded edge side toward diaphragm and stainless steel washer onto the diaphragm and secure...

Страница 7: ...ough the holes When the pressure is reversed the rubber disk is forced against the holes making a tight seal to prevent any fluid or air from passing Either kind of valve can be fouled by material in the sap e g wood shavings from taps plastic shavings from tub ing etc that is too large to pass through the valve When this happens the diaphragm will be unable to develop any vacuum However unlike th...

Страница 8: ...A On the inlet side the duckbill valve points into the pump body on the outlet port it points away from the pump body Umbrella valves have a flat side and a side with a valve stem Umbrella valves must be installed so that their valve stems point in the opposite direcƟon to fluid flow Figure 10B On the inlet side the umbrella valve stem points away from the pump body on the outlet port the stem poi...

Страница 9: ... as the old valve Use pliers to grasp the stem of the valve on the other side and pull it completely through un l it snaps into place 6 Posi on the new valve or the inspected and cleaned old valve between the pump body and the pump inlet flange taking care to orient the valve as shown in Figure 10 on page 7 Fasten the pump flange and for umbrella valves the valve stop to the pump body using the fl...

Страница 10: ...es the front of the pump guard to the back of the guard plate Figure 14 Slide the front of the pump guard off the plate to reveal the grease fitting Figure 15 The fitting can be lubricated with standard multi purpose NLGI Grade 2 lithium grease Screw a aching front of pump guard to back of guard plate Figure 14 Grease fi ng located on rod end bearing Figure 15 Your Guzzler pump comes with a replac...

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