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ENGLISH 

25 / 48 CHAP. 7 – USE OF THE INSTRUMENT 

AGS-200

 

 

7.1.1 GAS MEASUREMENT IN CONTINUOUS MODE 

 
From the GAS ANALYSIS menu select F1 "CONTINUOUS TEST" 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
The CONTINUOUS TEST page is now shown. 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
The Gas Analyser will only operate after the WARM-UP period is complete. This will 
take approximately 5 minutes from cold.  The following parameters are displayed on this 
page: 
 
- 

Gas Values: CO, CO2, O2, HC, (NOX optional) 

- Correct-CO, 
- LAMBDA 

factor 

- 

Engine oil temperature 

-  

Engine rpm 

-  

Vehicle data 

 
 

Содержание AGS-200

Страница 1: ...Customer satisfaction is very important to us so if at any time you have suggestions which you think may improve our service then please let us know Our staff and agents are always on hand to assist a...

Страница 2: ...n ge com All technical and sales documentation is available on our Internet website http www boston ge com BOSTON is a registered trademark owned by BOSTON Garage Equipment 500 gale Street Dagenham Es...

Страница 3: ...TO INSTALL THE SOFTWARE 19 6 3 INSTALLATION IN THE Windows ENVIRONMENT 19 6 4 SETTINGS 19 6 4 1 GARAGE DATA ENTRY 20 6 4 2 DATE AND TIME SETTING 21 6 4 3 SERIAL PORT SET UP 22 6 4 4 REVOLUTION COUNTE...

Страница 4: ...piration the conditions of use and the composition of the fuel used Diesel exhaust consists of CO CO2 NOX and HC gas and particulate soot sulphates The tiny particles of carbon that form the soot rema...

Страница 5: ...BURNS Some of the engine components eg exhaust gas manifolds can become very hot as can some of the sensors Take great care to avoid touching these components SAFETY MEASURES Wear protective gloves Al...

Страница 6: ...and to the test instrument connections SAFETY MEASURES Connect test instruments to a socket that has a protection contact and that is correctly earthed Only use the supplied cables to connect the test...

Страница 7: ...danger signs affixed to the instrument It is forbidden to cut out the safety devices with which the instrument is equipped Only use original fuses with the indicated ampere capacity The instrument mu...

Страница 8: ...ver allow the positive and negative terminals of the battery to be connected together Never transport or store the battery near metal objects necklaces hair clips etc which could cause a short circuit...

Страница 9: ...horten its working life and lead to a power fault which could damage the battery itself Only use a correct battery charger to carry out recharging Ensure adequate space and where the temperature is be...

Страница 10: ...st pipes Catalytic converters become extremely hot and can cause burns or fire outbreaks Do not smoke or use naked flames when working on engines If inhaled exhaust gas carbon monoxide can be lethal o...

Страница 11: ...all the power switches or unplug the power cable when the instrument is not in use for a long period of time 3 3 5 CLEANING When necessary clean the outer surfaces of the equipment with neutral deterg...

Страница 12: ...The safety symbols are described in this section 3 4 1 SAFETY ALTERNATE CURRENT EARTH CONSULT THE INSTRUCTION MANUAL DANGER RISK OF ELECTRIC SHOCK WARNING DO NOT REMOVE COVER this may only be done by...

Страница 13: ...ENGLISH 13 48 CHAP 4 GENERAL DESCRIPTION AGS 200 CHAP 4 GENERAL DESCRIPTION 4 1 EXTERNAL ASPECT OF AGS 200 4 1 1 EXTERNAL ASPECT OF AGS 200 OVERALL VIEW FRONT PANEL...

Страница 14: ...T 2 WATER OUTLET 3 ACTIVATED CARBON FILTER 4 GAS OUTLET 5 HOUSING FOR NOX SENSOR 6 O2 SENSOR 7 COALESCENT FILTER 8 ENGINE TEMPERATURE SENSOR INPUT 9 ENGINE RPM SENSOR INPUT 10 SOCKET FOR RS 232 SERIAL...

Страница 15: ...ENGLISH 15 48 CHAP 4 GENERAL DESCRIPTION AGS 200 4 1 2 ACCESSORIES AGS 200 is supplied with the following accessories GAS SAMPLING PROBE SAMPLING HOSE SAMPLING PROBE FILTER...

Страница 16: ...ontinuous condensation discharge Semiautomatic leak test Automatic flow monitoring Automatic O2 sensor exhausted monitoring Automatic compensation of environmental pressure from 850 to 1050 mbar Autom...

Страница 17: ...ENT AGS 200 CHAP 6 PRELIMINARY OPERATIONS 6 1 INSTALLATION Carefully unpack and remove the AGS 200 from its shipping packaging If you have a TRO 030 or TRO 010 trolley place AGS 200 in its appropriate...

Страница 18: ...CHAP 6 PRELIMINARY OPERATIONS 18 48 ENGLISH AGS 200 PERSONAL COMPUTER AGS 200 OPA 100 PSI 60...

Страница 19: ...uired to operate AGS 200 in the Windows environment is supplied on CD ROM To install the software insert the CD ROM into the drive and open the index htm file this file will be automatically opened if...

Страница 20: ...A This page allows the user to enter the company name and address The information entered here is printed on all the test reports Five lines of 24 characters each are available plus an extra line wher...

Страница 21: ...the operator to change the date This option is only available to an authorised engineer The time can be adjusted in the following way Press F7 SETTINGS from the main menu Press F8 to select the TIME S...

Страница 22: ...omputer you must check to see which port has been set for this connection within Windows In most cases COM3 or COM4 will be used for this selection but for further information then please contact the...

Страница 23: ...ary The MGT obtains power from either the lighter socket inside the vehicle or by connecting to the vehicle s battery directly The MGT is able to obtain the RPM reading from either connection but in t...

Страница 24: ...200 CHAP 7 USE OF THE INSTRUMENT 7 1 PROGRAM USE ON A PERSONAL COMPUTER Access the main menu and press F1 EXHAUST GAS ANALYSIS The GAS ANALYSER menu will appear The latest software version that reside...

Страница 25: ...TINUOUS TEST The CONTINUOUS TEST page is now shown The Gas Analyser will only operate after the WARM UP period is complete This will take approximately 5 minutes from cold The following parameters are...

Страница 26: ...t hand side of the display perform different functions These are listed below F1 Immediately prints the displayed values F2 Performs and AUTOZERO F3 Vehicle data entry only during numeric display phas...

Страница 27: ...procedure The software requires a leak check to be performed every 24 hours to ensure that there is no damage or splits in the hose on the gas intake system If the leak check has been done within the...

Страница 28: ...p and measure the vacuum pressure for a further 10 seconds The operator can see the mbar vacuum pressure generated by the pump The value should rise to above 550 when the probe and pipework are correc...

Страница 29: ...t enter new vehicle information when required Depending on the age and type of vehicle the software will apply one of four different types of emission tests 1 BET Test using standard emission limits f...

Страница 30: ...TEST page as shown above in section 7 1 2 2 After making this selection the software will ask the operator if the vehicle is a Passenger Car and if the fuel type is Petrol If the operator selects NO t...

Страница 31: ...rect The testers name is always shown as the name of the tester who performed the last test To change the name simply enter new details into this field The emission limits for the BET test are shown a...

Страница 32: ...necting the RPM measuring device see section 6 4 4 The software will now perform a HC HANG UP CHECK This is a short automatic test to ensure that the analyser does not contain any Hydro Carbon fuel re...

Страница 33: ...art to count down only when the engine speed is brought to within limits as indicated on the centre RPM graphic The RPM limits for the BET fast idle test are between 2500 and 3000 rpm When the RPM is...

Страница 34: ...ks for an engine speed signal and the presence of oxygen or carbon dioxide to verify that the operator has removed both items from the vehicle Once this is done the software will check the result of t...

Страница 35: ...2500 3000 rpm CO limit 0 30 vol HC limit 200ppm Lambda 0 97 1 03 Natural idle Engine speed 450 1500 rpm CO limit 0 50 vol 7 1 3 HOW TO CHECK THE CALIBRATION DUE DATE Enter the main menu of EXHAUST GA...

Страница 36: ...the test This gives the analyser sufficient time to carry out the autozero operation Once the autozero is complete the measured HC value will be displayed in the window If the value exceeds 20 PPM th...

Страница 37: ...and displayed on the following page If the measurement range is within the green zone the sensor can be considered efficient If the measuring range is in the yellow zone the sensor is becoming exhaus...

Страница 38: ...0 7 1 6 SPECIAL TESTS This is an area of the software where the operator is able to perform several diagnostic special tests Enter the main menu of EXHAUST GAS ANALYSER and press F3 SPECIAL TESTS The...

Страница 39: ...d for testing cars without catalytic converters and involves sampling the exhaust fumes at various engine speeds The operator must follow the instructions shown on the display This procedure is automa...

Страница 40: ...where the sample probe can be inserted ahead of the catalytic converter The test involves measuring the exhaust fumes at a raised engine speed of 2000 2500 rpm and at idle speed The operator must fol...

Страница 41: ...onverter by testing exhaust emissions before and after The exhaust gases are measured at a raised engine speed of 2000 2500 rpm and at engine idle The operator must follow the instructions on the scre...

Страница 42: ...be inserted into the exhaust before the engine is started The engine is then started and the exhaust gasses are sampled for 15 minutes at regular intervals whilst the engine is idling At the end of t...

Страница 43: ...dirt and impurities It is essential to keep them clean The arrow points to the clear plastic filter cup which must be unscrewed to allow access to the filters Two types of filters are housed in the cu...

Страница 44: ...48 ENGLISH AGS 200 Unscrew the cup to replace the coalescent filter indicated by the arrow Once the coalescent filter has been removed the gauze filter indicated by the arrow can be replaced or washe...

Страница 45: ...AGS 200 follow the procedure below 1 Turn off the power to the AGS and unplug the small connector on the rear of the sensor 2 Grip the sensor firmly and unscrew remove from the black filter housing Th...

Страница 46: ...ect the tube that holds it in place and replace it with a new filter 8 4 CALIBRATION AND INSPECTION It is mandatory to have the instrument calibrated every 6 month This procedure is official and may o...

Страница 47: ...g operation of the instrument Full comments on the errors are displayed on the screen For further information please contact your agent or the BOSTON technical department ERROR Cause Remedy Ref No con...

Страница 48: ...for AGS 200 and MANAGER 600 CPI 020 Induction clamp to test Otto cycle engine rpm for AGS 200 and MANAGER 600 CA 020 12V battery power cable with clamps for OPA 100 AGS 200 and MANAGER 600 ST 030 Temp...

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