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User Guide

ACE10 Series

Boston Gear

ACE10 SERIES

Adjustable Frequency AC Motor Controller

P-3039-BG

Содержание ACE101V1P0002C

Страница 1: ...1 User Guide ACE10 Series Boston Gear ACE10 SERIES Adjustable Frequency AC Motor Controller P 3039 BG...

Страница 2: ...and Installation 2 1 Operation Environment 7 2 2 Model No Identification 8 2 3 Specifications 9 2 4 Wiring Diagrams 13 2 5 Dimensions Location of Terminal Block 16 3 Software Index 3 1 Keypad Operati...

Страница 3: ...f the power before the charging indicator is turned off Do not attempt to wire circuitry while power is on Do not attempt to examine compo nents and signals on the PCB while the drive is operating Do...

Страница 4: ...e to the controller Install the controller onto a firm metal base plate or other non flammable type material Do not install the controller onto or nearby any flammable material An additional cooling f...

Страница 5: ...of F_23 When the controller restarts the operation is based on the setup of F_10 and the condition of an external switch FWD REV button The restart operation is irrelevant with F_23 F_24 1 When F_10 0...

Страница 6: ...and set before delivery CAUTION Do not disassemble or examine the controller before ensuring that the power source is off and the Power LED is not lit When performing an examination or maintenance CA...

Страница 7: ...Prevent foreign dust flocks and metal scraps from entering the controller interior Avoid electrical magnetic interference soldering or power machinery Avoid vibration If vibration cannot be avoided an...

Страница 8: ...3289 1 2 2 3 ACE102V1P0010C 43290 1 4 2 ACE102V3P0020C 43291 2 3a a Can be operated at single phase without derating 7 5 ACE102V3P0030C 43292 3 10 5 ACE104V3P0010C 43293 1 460 3 2 3 ACE104V3P0020C 432...

Страница 9: ...1 2 3 Ou tp ut Current A 1 4 2 3 4 2 7 5 10 5 Capacity KVA 0 53 0 88 1 6 2 9 4 Weight lbs Chassis 1 7 1 7 1 9 4 3 4 6 NEMA 4 7 1 7 1 7 1 13 5 13 5 Input Voltage Maximum Single Phase 200 240 VAC 10 15...

Страница 10: ...orque About 20 20 100 with built in braking transistor Other Function Decelerate or free run stop Auto reset DC braking frequency Voltage Time can be set up by constants Display Three LED s display fr...

Страница 11: ...roller current rating Additional thermal overload relays must be installed in series with each motor Use the Fn_18 at 1 0 times the rated value specified on the motor nameplate at 50Hz 1 1 times the r...

Страница 12: ...lly be omitted However to utilize external control automatic restart or braking the controller a magnetic contactor must be added at the pri mary side Do not use a magnetic contactor to switch power O...

Страница 13: ...ry in accordance with electrical regulations P R L1 L R L2 S L3 N T FWD REV SP1 RST 12V 10V VIN 0 10V 0 20mA 4 20mA 0V FM FM Braking Resistor Option SW1 1 2 3 U T1 V T2 W T3 1 2 CON2 AC Input IM Trip...

Страница 14: ...14 ACE10UG...

Страница 15: ...n output terminal refer to F_21 Connection point rated 250VAC 1A 30VDC 1A 3 FWD FW 4 REV RE Operation control terminals refer to F_03 5 12V 12 Common point of terminals 3 4 6 7 6 SP1 SP 7 RESET RS Mul...

Страница 16: ...0 10 VDC analog signal When F_11 is set to 1 SW1 function description 2 5 DIMENSIONS LOCATION OF TERMINAL BLOCK 1 4 1HP 115 230V NOTE For safety reasons we strongly recom mend users to remove the M4...

Страница 17: ...2 3HP 230V 1 3HP 460V Unit inches A B C D E F G 5 63 5 02 5 63 0 32 6 77 4 25 4 65 17 ACE10UG...

Страница 18: ...7 8 116 59 4 59 102 36 4 03 117 35 4 62 133 60 5 26 188 98 7 44 204 74 8 06 133 10 5 24 173 48 6 83 NEMA 4 1 4 1HP 115 230V Operator controls shown are optional UNIT mm Inches 18 ACE10UG...

Страница 19: ...UNIT mm Inches 1 NEMA 4 2 3HP 230V 1 3HP 460V Operator controls shown are optional ACE10UG 1919 19 9 08 9 06 8 27 11 42 10 81 11 58 7 30 6 36 2 17 0 20 6 88...

Страница 20: ...S Single Phase Input Shown TYPICAL NEMA 4 CONNECTIONS AND EMC MOUNTING 20 ACE10UG...

Страница 21: ...d damaging the keypad Brief keypad operation flowchart Note 1 Displays frequency setting when stopped Displays output frequency when running Note 2 The frequency setting can be modified either when st...

Страница 22: ...0 Frequency control 11 0 Keypad 1 Terminal 0 10v 0 20mA 2 Terminal 4 20mA 1 0 2 0 Carrier frequency control 12 Carrier frequency setting 1 1 10 Torque compensation 13 Torque compensation gain 0 1 0 0...

Страница 23: ...o 60Hz system 24 2 SP2 frequency 26 SP2 frequency 0 1Hz 1 0 200Hz 20 SP3 frequency 27 SP3 frequency 0 1Hz 1 0 200Hz 30 Direct start 28 0 Enabled 1 Disabled 1 0 1 1 Software version 29 CPU program vers...

Страница 24: ...starting t orque Decreasing torque F_5 1 2 3 V F patt ern Speci fication 60Hz System Application General appl ication High starting t orque Decreasi ng t o rque F_5 4 5 6 V F patt ern F_5 B C 1 4 10...

Страница 25: ...F_12 Carrier frequency F_12 Carrier frequency 1 4 kHz 5 8 kHz 9 15 kHz 2 5 kHz 6 10 kHz 10 16 kHz 3 6 kHz 7 12 kHz 4 7 2 Hz 8 14 4 kHz k F_25 Return to Factory Settings 010 Parameters restored to 50H...

Страница 26: ...2 Return the controller for repair Controller over heats when not operating 1 Detection circuit defective 2 Environment overheat or poor ventilation 1 Return the controller for repair 2 Improve venti...

Страница 27: ...ust deceleration time to a longer setting Over current at braking DC braking frequency braking voltage or braking time setting too long Reduce settings of F_15 F_16 or F_17 Over voltage at operation d...

Страница 28: ...terminal the motor decelerates and stops Controller flashes E S after stop Refer to instructions for F_19 for details External BASE BLOCK When the external BASE BLOCK signal is activated through the m...

Страница 29: ...es in opposite direction Is the wiring for the forward and reverse signals correct Wiring should be in accordance with the U V W terminals of the motor Is the wiring for the analog frequency input cor...

Страница 30: ...Boston Gear 14 Hayward Street Quincy MA 02171 tel 617 328 3300 fax 617 479 6238 www bostongear com P 3039 BG ACE10 4 06 Printed in U S A...

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