Boss Snowplow RT3 HTX Скачать руководство пользователя страница 1

Страница: 1 / 28

Form No. STB11463 Rev A

Installation Instructions

RT3 HTX Straight-Blade Plow

*STB11463* A

Содержание RT3 HTX

Страница 1: ...Form No STB11463 Rev A Installation Instructions RT3 HTX Straight Blade Plow Register at www bossplow com Original Instructions EN STB11463 A...

Страница 2: ...e numbers in the space provided g210477 Figure 1 1 Model and serial number location Date Purchased Model No Serial No Blade Crate Serial No This manual identifies potential hazards and has safety mess...

Страница 3: ...re available at www BOSSPlow com Operation Vehicles equipped with air bags are designed so that the air bags activate in a frontal collision equivalent to hitting a solid barrier such as a wall at app...

Страница 4: ...ation on removing the plow 4 Read the Owner s Manual for information on attaching the plow 2 Coupler spring pin unlock 5 Coupler spring pin lock 3 Coupler spring pin unlock 6 Coupler spring pin lock d...

Страница 5: ...ined before operating the machine 7 Warning do not exceed 64 km h 40 mph when transporting the plow 3 Warning coupler spring pins must be locked before plowing 8 Warning do not exceed 22 km h 14 mph w...

Страница 6: ...me assembly Figure 5 g032917 Figure 5 1 Self locking nut 1 2 inch 3 Eye bolt 2 Washer 4 Hook the other ends of the trip springs to 2 eyebolts Figure 5 5 Insert the threaded end of the eyebolts through...

Страница 7: ...ting on the lift cylinder Figure 8 Turn the fitting until it is finger tight then turn it 2 to 3 more times Important Do not overtighten 3 Using thread compound install a 90 fitting to the right angle...

Страница 8: ...olts 3 8 x 1 1 4 inch and self locking nuts 3 8 inch Figure 10 Torque the bolts to 31 N m 23 ft lb Note If the light bar or plow headlights comes in contact with the hood of your vehicle install the b...

Страница 9: ...and the long length connects to the right headlight g036655 Figure 12 1 Cable ties 2 Short wire harness 7 Secure the wire harness to the light bar using 3 cable ties as shown in Figure 12 Installing...

Страница 10: ...rom the long wire harness to the back of the left vehicle headlight Figure 15 3 Connect the black plug from the long wire harness to the previously disconnected plug on the vehicle wire harness Figure...

Страница 11: ...drain 18 Connect the white black wire from the wire harness to the small post on the pump solenoid Figure 18 g032928 Figure 18 1 White black wire 4 Pump solenoid 2 Battery cable 5 Brown wire 3 Red pow...

Страница 12: ...that the relay pack is mounted in the upright position g270624 Figure 21 1 Relay pack 30 Locate the vehicle option connector and align it according to the table below Note If your vehicle is not liste...

Страница 13: ...adlights to the ON position Switch the plow headlight toggle switch to the PLOW position Ensure that the low beam light indicator on the vehicle is illuminated Only the plow low beam lights should be...

Страница 14: ...sconnected low beam plug on the vehicle wire harness Figure 23 6 Grease tuck and secure the previously disconnected high beam plug on the vehicle wire harness Figure 23 Note You will not use this conn...

Страница 15: ...ining backing from the controller adhesive and press the mounting tab to the controller for 30 seconds 9 Let the swivel mount rest unused for 72 hours before sliding the controller into the mounting b...

Страница 16: ...ve the pushbeam up or down and secure it with the previously removed hardware 4 Torque the fasteners to 76 N m 56 ft lb g230889 Figure 29 1 Measure this distance 2 Fastener Aiming the Headlights Impor...

Страница 17: ...ntil the brightest part of the plow low beam lights are aligned as shown in Figure 30 8 Tighten the 4 bolts 1 4 x 3 4 inch securing each headlight to the headlight brackets and torque them to 8 N m 6...

Страница 18: ...controller when not in use to prevent accidental activation of the plow Directional joystick controls the direction that the plow moves To raise the plow blade pull the joystick back To lower the plow...

Страница 19: ...ive Note You can only activate the D FORCE feature twice before the plow must be raised Important Use the D Force feature only while back dragging to prevent damage to the plow or vehicle Left button...

Страница 20: ...e solenoid has failed in the closed position 1 Disconnect the controller and turn the ignition on If the pump continues to run quickly remove power to the pump by disconnecting the power ground cables...

Страница 21: ...f valve is set incorrectly 3 Contact your authorized BOSS dealer 1 The hydraulic fluid level is incorrect 1 Ensure that the hydraulic fluid level should is within 2 cm 3 4 inch of the top of the reser...

Страница 22: ...o the proper height The plow does not clean up snow from low areas 1 The controller is not in the FLOAT position 1 Activate the FLOAT feature on the controller 1 The terrain is too steep 1 Avoid steep...

Страница 23: ...Schematics g272184 Plow Side Electrical Schematic Rev 0 23...

Страница 24: ...g272185 Truck Side Electrical Schematic Rev 0 24...

Страница 25: ...7888 Wire Color Function Green Blade left Red Blade right White Lift Orange Lower Red Black Blade right Blue Blade left Black SmartHitch2 Brown Ground Non D Force Plow Hydraulic Manifold Wiring Rev 0...

Страница 26: ...ower Cartridge 5 HYD07120 1 Orifice Plug Flow Control 6 HYD07121 1 Hydraulic Valve Assembly with SmartHitch2 Green 7 HYD07100 1 Hydraulic Valve Angle Cartridge 3 Position 4 Way Spool 8 HYD07027 1 Reli...

Страница 27: ...e left Red Black Blade right White Lift Orange Lower Red Communication Blue Module power Black SmartHitch2 Brown Ground Blue White D Force Red Green Unused Red Blue Unused Blue Green Unused D Force Pl...

Страница 28: ...c D Force 5 HYD01640 1 Check Valve 6 HYD01637 2 Valve Cartridge Lift Angle 7 HYD07047 1 Hydraulic Valve SmartHitch2 Attach 8 HYD07027 1 Relief Valve Hydraulic Crossover 3 800 PSI 9 HYD07048 1 Hydrauli...