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Title

Document num‐

ber

Document type

Rexroth IndraDrive Drive Systems with HMV01/02,

HMS01/02, HMD, HCS02/03

R911309636

Project planning manual

Integrated Safety Technology "Safe Motion" (as of MPx-18)

R911338920

Application manual

IndraDyn S Synchronous Servo Motors MS2N

R911347583

Project planning manual

IndraDyn S Synchronous Motors MS2N

R911347581

Operating instructions

IndraDyn S Synchronous Motors MSK

R911296289

Project planning manual

Rexroth IndraDrive Additional Components and Accessories R911306140

Project planning manual

Control cabinet: Air Conditioning, EMC, Design, IP Code,

Electrics, IndraDrive, Rexroth EFC/Fv, Sytronix

R911344988

Project planning manual

Mating connectors and cable sets for valves and sensors

08006

Data sheet

2-way cartridge valves with spool position monitoring

21015

Data sheet

Directional spool valves, direct operated, with solenoid ac‐

tuation

23178

Data sheet

2/2, 3/2 and 4/2 directional seat valves with solenoid actua‐

tion

22049

Data sheet

Directional spool valves, direct operated, with solenoid ac‐

tuation

23340

Data sheet

Maintenance indicator for filters

51450

Data sheet

Pressure transducer for hydraulic applications

30272

Data sheet

Temperature sensor WIKA TR33...

See website of the manufacturer,

WIKA

Temperature sensor IFM PT1000 IFM TA3130 - 4..20MA

See website of the manufacturer,

ifm

Directional solenoid valve DFEA-MCN224

See website of the manufacturer,

SUN

Tab. 1-1:

Required and supplementary documentation

1.3

Representation of information

In order that this documentation allows you to work directly and safely with

your product, standardized safety notes, symbols, terms, and abbreviations

are used. For a better understanding, they are explained in the following sec‐

tions.

Safety instructions

In this documentation, safety instructions are contained in

chapter 2.6 "Prod‐

uct-specific safety instructions" on page 11

and

chapter 3 "General infor‐

mation on damage to property and damage to the product" on page 15

and

wherever sequences of actions or instructions are explained which bear the

risk of personal injury or damage to property. The hazard avoidance meas‐

ures described must be observed.
Safety instructions are structured as follows:

Bosch Rexroth AG

Operating Instructions

6/91

Self-contained servo-hydraulic linear axis Type SHA...

About this documentation

Содержание Rexroth SHA Series

Страница 1: ...Self contained servo hydraulic linear axis Type SHA Operating Instructions RE 62266 B_12 18 Edition 1 ...

Страница 2: ...ondition or suitability for a certain application can be de rived from our information Content of the documentation and availability of products are subject to revision The cover shows an example configuration The product supplied may differ from the solution shown here The original operating instructions were prepared in German Published by Bosch Rexroth AG Zum Eisengießer 1 D 97816 Lohr a Main P...

Страница 3: ...out this product 19 5 1 Performance description 19 5 2 Product description 19 5 2 1 Servo hydraulic drive unit 19 5 2 2 Custom extension 20 5 2 3 Technology function PFC 21 5 2 4 Functional safety 22 5 2 5 Extended filtering system optional 24 5 3 Identification of the product 25 5 3 1 Description of the nameplate for the complete system 25 5 3 2 Description of nameplates of main components 25 5 4...

Страница 4: ...acceptance 52 8 4 4 Escalation 53 9 Operation 59 9 1 General 59 9 2 Operational states 59 9 2 1 General 59 9 2 2 Monitoring functions of the self contained servo hydraulic linear axis 59 9 2 3 Operational states of the self contained servo hydraulic linear axis 60 9 3 Error management and event management 63 9 3 1 Error management 63 9 3 2 Event management 64 10 Maintenance and repair 67 10 1 Clea...

Страница 5: ...nd modification 75 14 Troubleshooting 77 14 1 General 77 14 2 How to proceed for troubleshooting 77 14 3 General error list 78 14 4 Diagnostic messages of the application 79 15 Technical data 85 16 Annex 87 16 1 Service and support 87 Index 89 Operating Instructions Bosch Rexroth AG III 91 Self contained servo hydraulic linear axis Type SHA Table of Contents ...

Страница 6: ...Bosch Rexroth AG Operating Instructions IV 91 Self contained servo hydraulic linear axis Type SHA ...

Страница 7: ...ved it Title Document num ber Document type System documentation from the system manufacturer General information on the com plete system Order confirmation Shows the scope of supply Electrical circuit diagram Schematic diagram Installation drawing Layout plan Hydraulic circuit diagrams Schematic diagram Technical data SHA Technical data Hydraulic valves for industrial applications 07600 B Operati...

Страница 8: ...ata sheet Maintenance indicator for filters 51450 Data sheet Pressure transducer for hydraulic applications 30272 Data sheet Temperature sensor WIKA TR33 See website of the manufacturer WIKA Temperature sensor IFM PT1000 IFM TA3130 4 20MA See website of the manufacturer ifm Directional solenoid valve DFEA MCN224 See website of the manufacturer SUN Tab 1 1 Required and supplementary documentation 1...

Страница 9: ...njury could occur CAUTION In case of non compliance with this safety instruction minor or moderate in jury could occur NOTICE In case of non compliance with this safety instruction property damage could occur Designations The following terms are used in this documentation Designation Meaning IndraWorks Ds Bosch Rexroth service tool for drive com missioning Sercos III Internal digital drive interfa...

Страница 10: ...ctive Earth Equipment grounding conductor SHA Self contained servo hydraulic linear axis PLC MLD Programmable Logic Control A F Software TN C S Terre Neutre Combiné Séparé Separa ted neutral conductor N and protective earthing conductor PE VDC Volts Direct Current DC voltage VAC Volts Alternating Current AC voltage Tab 1 3 Abbreviations Bosch Rexroth AG Operating Instructions 8 91 Self contained s...

Страница 11: ... the ver sion safety capable axis for the safety functions described in chapter 5 2 4 Functional safety on page 22 The self contained servo hydraulic linear axis may only be started up when the complete machine or installation fully meets all stipulated safety require ments Its operation is permitted only when it is in the original condition not dam aged and completely installed The self contained...

Страница 12: ... are those who are able to recognize potential hazards and apply the appropriate safety measures due to their professional training knowledge and experience as well as their understanding of the relevant requirements pertaining to the work to be undertaken An expert must observe the relevant specific professional rules and have the necessary expert knowledge Expert knowledge means for example Bein...

Страница 13: ...related parts of con trol systems functional safety Do not commission the product until you can be sure that the end prod uct for example a machine or system in which the Bosch Rexroth prod ucts are installed complies with the country specific provisions safety regulations and standards of the application 2 6 Product specific safety instructions The following safety instructions apply to chapters ...

Страница 14: ...ards caused by contact After switching off wait until the capacitors have discharged below the permissible voltage of 50 V The components of the drive system Rexroth IndraDrive are dimensioned so that after the supply voltage was turned off the voltage falls below 50 V within the discharge time of max 30 minutes Never touch electrical connection points of the components while power is turned on Da...

Страница 15: ...ned servo hydraulic linear axis was disconnected from the electri cal power supply the system is still under pressure WARNING Observe the specifications of the system manufacturer and the system end user Do not disconnect cable or pipe connections or components as long as the servo hydraulic linear axis is under pressure Danger due to magnetic and electro magnet ic fields in the area of the self c...

Страница 16: ...nting repair maintenance on the self contained servo hydraulic linear axis All parts of the protective equipment must be fully functional 2 8 Obligations of the machine end user The machine end user of the Bosch Rexroth self contained servo hydraulic linear axis is responsible that the axis is only used according to the intended purpose as defined in these operating instructions the axis is only s...

Страница 17: ...act or shock type forces may damage or even destroy the self contained servo hydraulic linear axis NOTICE Avoid impacts against the attachment parts of the self contained servo hydraulic linear axis Do not place put the self contained servo hydraulic linear axis onto the attachment parts Never use the self contained servo hydraulic linear axis to sit or step on Do not place put any objects on top ...

Страница 18: ... of the hydraulic fluid in accordance with the national regulations in your country Please immediately contact Bosch Rexroth Service see chapter 16 1 Service and support on page 87 Mixing of hydraulic fluids Mixing of hydraulic fluids of different make or different types of the same make is not per mitted NOTICE Observe the notes given by the fluid manufacturers of the hydraulic flu ids used Bosch...

Страница 19: ...tained servo hydraulic linear axis is extended by addition al safety components see also chapter 5 2 4 Functional safety on page 22 For the exact scope of delivery of the self contained servo hydraulic linear axis ordered by you please refer to your order confirmation Check the scope of delivery for completeness Check the scope of delivery for possible transport damage see chapter 6 Transport and ...

Страница 20: ...Bosch Rexroth AG Operating Instructions 18 91 Self contained servo hydraulic linear axis Type SHA ...

Страница 21: ...o hydraulic drive unit an IndraDrive drive controller with the technology func tion PositionForceControl PFC safety modules optional power and signal cable 5 2 Product description 5 2 1 Servo hydraulic drive unit The figure below shows an exemplary representation of the self contained servo hydraulic linear axis Fig 5 1 Product description of SHA 1 Cylinder unit 2 Motor pump group 3 Manifold block...

Страница 22: ...Works is either connected via the service interface of the control and instrumentation technology level or directly to the drive controller For a functional description parameter description and descrip tion of diagnostic messages of the drive controller please refer to the related Bosch Rexroth documentation see also chapter 1 2 Required and supplementary documentation on page 5 Operating panel o...

Страница 23: ...self contained servo hydraulic line ar axis is made available by the firmware extension package Position Force Control PFC The following packages are available FWS MLDSYX PFC 01VRS D0 MP18 R911373370 FWS MLDSYX PFC 02VRS D0 MP20 R911342056 With the firmware extension package PFC the self contained servo hydraulic linear axis can be operated in closed loop position and force control The po sition i...

Страница 24: ...onal S4 card for the drive integrated safety technology Safe Motion The scope of delivery is extended by a control unit for inductive loads HAT02 1 If the safety function is to be selected purely digitally at the customer s end i e not via a safe field bus the scope of delivery additionally includes the safety zone module HSZ01 The self contained servo hydraulic linear axis is a safety related sub...

Страница 25: ...Safe Torque Off STO and Safe Brake Control SBC are triggered together The output stage in the power section of the drive controller is reliably blocked the two valves are switched off in two channels via the decentralized safe control unit for inductive loads HAT02 1 The braking and holding system is initiated from for example the safety function Safe Stop 1 Safe Stop 1 SS1 Fig 5 3 Braking and hol...

Страница 26: ...y be fulfilled Testing of safety functions To maintain the hydraulic safety function of the self contained servo hydraulic linear axis the customer has to initiate the operation mode TEST MODE see chapter Description of state of optional TEST MODE on page 61 at regular intervals When called the self test function deactivates alternately one of the two retaining valves of the hydraulic safety funct...

Страница 27: ...ired and supplementary documentation on page 5 For queries with regard to the self contained servo hydraulic line ar axis and its main components you have to indicate the material numbers and the fabrication numbers You should preferably take photographs of the nameplates and send them to Bosch Rexroth 5 4 Technical interfaces 5 4 1 Mechanical interfaces The mechanical interfaces of the self conta...

Страница 28: ...mitted to and from a safety master besides the standard communication The following Ethernet field bus systems are available CIP Safety on Sercos as of firmware version MPx18VRS Safety over EtherCAT as of firmware version MPx20VRS PROFIsafe on PROFINET as of firmware MPx20VRS Safe bus communication is described in detail in der application manual Rexroth IndraDrive Integrated Safety Technology Saf...

Страница 29: ...l load range A secondary cooling system reduces the surface temperature of the synchronous servo motor With external ventilation the motor is provided with an axial fan unit series MSK and MS2N or with a radial one with series MSK only The fan unit can be rated for operating voltages of 115 V 60 Hz and 230 V 50 Hz For further information on the electrical connection refer to chapter 7 6 4 Electric...

Страница 30: ...ption You can find the required documents in chapter 1 2 Required and supplementary documentation on page 5 Service interface In conjunction with the PC based IndraWorks Ds service and commissioning tool these setting process and diagnostic data can be read in and read out and software updates can be made The connection to the PC can be estab lished using a standard RJ45 Ethernet cable 5 4 4 Hydra...

Страница 31: ...Transport the components by means of a forklift truck or suitable lifting gear observing the safety instructions Make sure that the load carrying capacity of your fork lift truck or lifting gear is sufficient Dimensions and weights Refer to the installation drawing for dimensions and weights Transporting the self contained servo hydraulic linear axis Please observe the following points for transpo...

Страница 32: ...2 Check the self contained servo hydraulic linear axis for proper function and leaks during a test run After expiry of the maximum storage time we recommend having the product tested inspected by your competent Bosch Rexroth Service Following demounting If a demounted self contained servo hydraulic linear axis is to be stored it must be preserved against corrosion for the duration of storage Bosch...

Страница 33: ...te and damage the product NOTICE Before starting the installation make sure that all seals and plugs of the connections are tight Insufficient installation space Risk of damage to components Insufficient accessibility may make the installation or the exchange of components more difficult or im possible Components e g safety related pipes cannot be properly mounted or might be damaged NOTICE Make s...

Страница 34: ...e that the drive unit and particularly the attached components are not damaged during the installation When installing the drive unit always observe the ambient conditions specified in the technical data The dimensions are shown on the installation drawing When determin ing the required space take the installation orientation into account Please ensure during installation that in later operation s...

Страница 35: ...exroth Service for clarification for the address see chapter 16 1 Service and support on page 87 7 6 2 Mechanical mounting Improper mounting Insufficient fixation or insufficient stability may cause the self contained servo hydraulic line ar axis to become loose and fall down Consequently hydraulic fluid may leak and lead to personal injuries and or damage to property Self contained servo hydrauli...

Страница 36: ...rces that occur The self contained servo hydraulic linear axis should be installed complying with the mounting and setting instructions of the customer Work carefully Check that the machine element to which the self contained servo hy draulic linear axis is mounted is secured against tilting Check whether the connection bores fit Mounting the self contained servo hydraulic linear axis to the mount...

Страница 37: ... lation drawing for the required information 3 Ensure that the mounting screws are tightened to the specified tighten ing torque according to VDI 2230 Tighten the screws alternately cross wise using a suitable torque wrench 7 6 3 Hydraulic installation Since the self contained servo hydraulic linear axis is a self con tained system the customer needs not to provide any hydraulic interface All work...

Страница 38: ...rovided for this purpose Disconnect the electrical components from the mains or from the volt age source before accessing parts with voltages exceeding 50 V Se cure electrical components against restarting After switching off you should generally wait for 30 minutes before you touch an electrical component in order to allow the live capacitors in the drive controllers to discharge Measure the elec...

Страница 39: ... place Always unroll cables completely Never use damaged cables e g by pressure clamping or crushing In case of damage shut the system down and replace the cables Check the connection cables at regular intervals for damage and ex change them if necessary Check the connections for the protective earthing conductor at regular intervals for proper condition and tight seat Do not use any silicone cont...

Страница 40: ...he ide al solution Avoid freely suspended lines and lines installed on plastic supports They act as receiving antennas immunity to interference and also as transmitting antennas interference radiation Shielding Connect the cable shield with a short cable length directly to the devices and ground it over a large surface area Connect the shield of analog signal cables over a large surface area on on...

Страница 41: ...d company that was authorized by Bosch Rexroth see chapter 2 4 Qualification of per sonnel on page 10 Observe the safety instructions in this chapter and in chapter 2 6 Prod uct specific safety instructions on page 11 Before starting to install the cabling of the self contained servo hydraulic linear axis the following work must have been completed Mechanical installation of the self contained ser...

Страница 42: ...ted position measuring system preferably of type BTL7 made by Balluff in interface variant S115 M12 8 pin This has to be connected to interface X4 on the control section via a cable connection The required connection cable is not included in the scope of delivery Connection cables of various variants with open cable ends can be pur chased from Balluff At the open end these cables have to be assemb...

Страница 43: ...f necessary via a mounting rail In this context the manufacturer specific mounting instructions and safety instructions have to be observed The safety capable position measuring system has to be connected to inter face X4 on the control section The prerequisites for a safety capable position measuring system are described in chapter 5 2 4 Functional safety on page 22 Suitable safety capable positi...

Страница 44: ... pin to M23 17 pin Connection diagram Fig 7 5 Connection of linear encoder Rexroth adapter for connection at the control section M23 17 pin to D SUB 15 pin Material short text Cable length Material num ber RKG0036 001 0 INS0379 INK0532 INS0760 1 m R911340293 RKG0036 002 0 INS0379 INK0532 INS0760 2 m R911376494 RKG0036 003 0 INS0379 INK0532 INS0760 3 m R911340294 RKG0036 005 0 INS0379 INK0532 INS07...

Страница 45: ...the self con tained servo hydraulic linear axis have to be connected by means of plug in connection cables M12x1 4 pin shielded version and hooked up to the con trol section The required connection cables are not included in the scope of delivery Suitable connection cables can be found in the Rexroth document Mating connectors and cable sets for valves and sensors in hydraulics see also chapter 1 ...

Страница 46: ...hes SY5 and SY6 They have to be connected by means of plug in connection cables M12x1 4 pin and then hooked up to the control section The required con nection cables are not included in the scope of delivery Suitable connection cables can be found in the Rexroth document Mating connectors and cable sets for valves and sensors in hydraulics see also chapter 1 2 Required and supplementary documentat...

Страница 47: ...w Fig 7 7 Equipotential bonding conductor 1 Hexagon socket head cap screw max M8 x 20 2 Spring washer 3 Washer 4 Cable lug with equipotential bonding conductor 5 Contact washer 6 Adaptor plate on the drive unit 7 M8 press nut Operating Instructions Bosch Rexroth AG 45 91 Self contained servo hydraulic linear axis Type SHA Installation ...

Страница 48: ...Bosch Rexroth AG Operating Instructions 46 91 Self contained servo hydraulic linear axis Type SHA ...

Страница 49: ... obvious visible defects Eliminate any defects found Check whether guards against direct touching of active parts are available and that the protective guards are not faulty in the case of indirect touching Check the cross section rout ing connection and the marking of protective earthing and equipotential bonding conductors Inspect the interface activation on the self contained servo hydraulic li...

Страница 50: ...e drive controller Requirements The following components are required for commissioning Self contained servo hydraulic linear axis completely connected and supplied Drive controller firmware MPx20VRS PFC software see also chapter 5 2 3 Technology function PFC on page 21 Standard Ethernet cable PC with free Ethernet port IndraWorks Ds 14V16 or higher It is possible to make a backup of parameters Fo...

Страница 51: ...Operating Instructions Bosch Rexroth AG 49 91 Self contained servo hydraulic linear axis Type SHA Commissioning ...

Страница 52: ... piston side The demands made on the linear system are described in the application manual Rexroth IndraDrive Integrated Safety Technolo gy Safe Motion as of MPx 18 see chapter 1 2 Required and sup plementary documentation on page 5 Standard Ethernet cable PC with free Ethernet port IndraWorks Ds 14V16 or higher Control module for inductive loads HAT02 If a complete parameter backup was made befor...

Страница 53: ... acceptance described below the safety related functions may no longer be re config ured and the acceptance has to be carried out anew 8 4 2 Axis validation Within the framework of the axis validation a test is run to see whether mo tion sensing of Safe Motion encoders and scaling settings corresponds to the real movement of the mechanical axis system and the expected values The axis validation al...

Страница 54: ...menta tion above may be applied without any restrictions Global monitoring functions If global monitoring functions are activated they can be accepted according to the documentation mentioned above Please note that the monitoring functions refer to the externally connected safety capable linear encoder since it provides the feedback in the case of a hazardous situation of the self con tained servo...

Страница 55: ... the documentation men tioned above if the self contained servo hydraulic linear axis is configured as zone node or zone master and zone errors are generated or reactions to zone errors take place In this dialog it can be checked whether the self contained servo hydraulic linear axis generates a zone error or reacts to zone errors as configured Signal control of outputs If the function of safe out...

Страница 56: ...linear axis takes place within a sufficient time 1 The safety functions have to be configured so that in case of a fault the motor does not actively reduce the flow For this purpose best possible deceleration has to be set to torque disable Fig 8 3 Escalation_Torque disable 2 The activation of the SBC has to be configured as electrically releasing brake Bosch Rexroth AG Operating Instructions 54 9...

Страница 57: ...the valves for rapid traverse has be ensured via firmly energized valve connectors X ON A1 Valve of chamber 1 U Circulation valve A3 Valve of chamber 3 D Decompression valve A2 Safety valve 1 A2 1 Safety valve 2 Fig 8 5 The escalation has to be checked with only one safety valve each in or der to determine worst case values i e one test each with valve A2 1 safety valve 2 and with A2 safety valve ...

Страница 58: ...help of the oscilloscope function The values can be entered in the ta ble shown above Measuring signals P 0 3257 SMO Position feedback value P 0 3262 SMO Selected operating status bit 1 or bit 2 P 0 3258 SMO Velocity feedback value P 0 3231 SMO Operating status bit 1 or bit 2 4 With this configuration the acceptance for the special mode Safe standstill can be carried out according to the documenta...

Страница 59: ...Fig 8 7 Configuration Safe standstill Operating Instructions Bosch Rexroth AG 57 91 Self contained servo hydraulic linear axis Type SHA Commissioning ...

Страница 60: ...Bosch Rexroth AG Operating Instructions 58 91 Self contained servo hydraulic linear axis Type SHA ...

Страница 61: ... IndraDrive MPx 20 function R911345608 chapter Master communication 9 2 2 Monitoring functions of the self contained servo hydraulic linear axis During operation numerous diagnostic functions are routinely executed Es sentially the diagnostic functions can be classified into two categories General system monitoring functions Axis monitoring functions Application monitoring functions General system...

Страница 62: ...f state READY FOR OPERATION In this operational state the self contained servo hydraulic linear axis is in an error free state and ready for connecting the power supply and activating control operation Functions during operation Waiting for power on Waiting for the request for CONTROL MODE Execution of monitoring functions defined for this state Monitoring functions General system monitoring funct...

Страница 63: ...functions Change of operational state Change of operational state state transition State 2 Deactivation of CONTROL MODE by master communi cation 5 Activation of optional TEST MODE by master communi cation 7 Activation of optional FILTERING MODE by master com munication P 0 1283 7 4 0011 9 Event of error category Stop 0 or Stop 1 or firmware error of the drive controller Events with diagnostic numb...

Страница 64: ...sensor head Depending on the variant of the self contained servo hydraulic linear axis the FILTERING MODE may be combined with a test of the optional safety valves Therefore check the variant of your self contained servo hydraulic linear axis in the data sheet Status messages of the clogging indicator 75 Prewarning filter element almost exhausted schedule mainte nance Diagnostic message present E2...

Страница 65: ...ar axis is freely movable or firmly braked depending on the variant Further information on the self contained servo hydraulic linear axis can be found in the data sheet Functions during operation Deactivation of the self contained servo hydraulic linear axis Certain firmware errors result in a power off Check whether the error event is still present Check whether an error acknowledgement was reque...

Страница 66: ...ing and error events which are recognized by the self contained ser vo hydraulic linear axis can basically be divided into four groups Drive controller error from firmware Drive controller warning from firmware Application error from application software Application warning from application software The resulting diagnostic messages are indicated at the control panel of the drive controller For a ...

Страница 67: ...r ca 5 s provided that the cause of warning or message is no longer present Further information on diagnostic messages see chapter 14 4 Diagnostic messages of the application on page 79 Operating Instructions Bosch Rexroth AG 65 91 Self contained servo hydraulic linear axis Type SHA Operation ...

Страница 68: ...Bosch Rexroth AG Operating Instructions 66 91 Self contained servo hydraulic linear axis Type SHA ...

Страница 69: ... use solvents or aggressive cleaning agents Ingress of dirt and liquids The reliable operation of the self contained servo hydraulic linear axis and the drive con troller is thus no longer ensured NOTICE When carrying out any work on the self contained servo hydraulic linear axis and on the drive controller observe strictest cleanliness Do not use high pressure washers or hose water For cleaning a...

Страница 70: ...ed servo hydraulic linear axis Visual inspection Remove possible contamina tion and leakage Watch out for any leakage When detecting any leakage immediately in form Bosch Rexroth In the long run leakage may result in standstill of the self contained servo hydraulic linear axis Every 3 months Checking of mounting elements and fittings Check the mounting ele ments and fittings for tight seat All mou...

Страница 71: ...horized by Bosch Rexroth The hydraulic fluid has to be replaced only as required when oil analyses indicate excessive aging Every 40000 hours or 10 mil lion strokes or when the filter monitor re sponds Filter element Replace the filer element The filter element may be replaced exclusively by Bosch Rexroth or by authorized and qualified personnel of a specialized company that was authorized by Bosc...

Страница 72: ...regarding repairs Repairs may exclusively be carried out by Bosch Rexroth or by authorized and qualified personnel of a specialized company that was authorized by Bosch Rexroth Only use genuine spare parts from Bosch Rexroth for repairing the self contained servo hydraulic linear axis and the drive controller 10 4 Spare parts Regarding spare parts please contact the Bosch Rexroth service for clari...

Страница 73: ...ge supply and secure the self contained servo hydraulic linear axis and the drive controller against restarting 11 3 Demounting To demount the self contained servo hydraulic linear axis proceed as follows 1 Check that the self contained servo hydraulic linear axis has sufficiently cooled down so that it can be removed without any risks 2 Disconnect the electric cables according to the general circ...

Страница 74: ...Bosch Rexroth AG Operating Instructions 72 91 Self contained servo hydraulic linear axis Type SHA ...

Страница 75: ...be sent carriage paid to the following address Bosch Rexroth AG Service Industriehydraulik Bürgermeister Dr Nebel Strasse 8 97816 Lohr am Main Germany 12 3 Packaging Upon request reusable systems can be used for regular deliveries The materials for disposable packaging are mostly cardboard wood and ex panded polystyrene They can be recycled without any problems For ecolog ical reasons disposable p...

Страница 76: ...Bosch Rexroth AG Operating Instructions 74 91 Self contained servo hydraulic linear axis Type SHA ...

Страница 77: ...xclusively be carried out by Bosch Rexroth or by authorized and trained personnel of a specialized company that was authorized by Bosch Rexroth Operating Instructions Bosch Rexroth AG 75 91 Self contained servo hydraulic linear axis Type SHA Extension and modification ...

Страница 78: ...Bosch Rexroth AG Operating Instructions 76 91 Self contained servo hydraulic linear axis Type SHA ...

Страница 79: ...s please see the application manual of MPx 20 see chapter 1 2 Required and supplementary docu mentation on page 5 In the event of a fault a further parameter backup has to be made A comparison with the parameter set stored last during operation simplifies troubleshooting and helps you to quickly re store the configuration 14 2 How to proceed for troubleshooting Troubleshooting may exclusively be c...

Страница 80: ...nded Adapt cycle Low pressure warning of accumulator High external system leak age leakage of gas pres sure accumulator Localize leakage Contact Bosch Rexroth Service Defective component in creased generation of noise Localize leakage Contact Bosch Rexroth Service Malfunction or destruction of electronic components Incorrect wiring Check the wiring and the electrical signals with the help of meas ...

Страница 81: ...ure exceeds alarm level This note refers to the diagnostic messages of the following table Before corrections are made in the form of parameter changes first the physical causes of the error should be searched for and examined Increasing alarm or warning thresholds or suppression cycles be fore the actual cause has been eliminated can lead to damage to the self contained servo hydraulic linear axi...

Страница 82: ...activation of safety valves of safety valve 1 Check cable and plug in connection to safety valve 1 Test safety valve 1 If required replace cable connector safety valve or HAT module F2011 06 DA Vlv2 fail If drive enable was not present mode Ab safety valve 2 has not closed within the debounce time Check control signal from HAT module activation of safety valves of safety valve 2 Check cable and pl...

Страница 83: ...2016 D404E oil tempera ture exceeds alarm level Oil temperature monitoring signals an error Take measures to reduce temperature Where appropriate raise alarm threshold via P 0 1389 424 or extend debounce time P 0 1389 420 F2016 D4051 system pres sure exceeds upper alarm level Accumulator overpressure monitor ing signals an error Take hydraulic remedial action Where appropriate raise alarm threshol...

Страница 84: ...is or reset warning by deactivating and acti vating If the warning appears again contact the Bosch Rexroth Service E2015 warning E2015 B502B position lag exceeds warning level Following error monitoring signals a warning Check setting of the position controller If required raise warning threshold of following error monitoring via P 0 1311 144 if velocity related S 0 0057 if model based E2015 B504F...

Страница 85: ... 0 1389 416 or extend debounce time P 0 1389 415 E2015 B505B config data not feasible P1389 402 The upper limit of the value range for scaling an analog input is incor rectly configured A value greater than 0 has to be entered in P 0 1389 402 Tab 14 2 Errors warnings For further diagnostic messages see commissioning instructions Rexroth Sytronix SvP 7020 PFC R911379550 chapter 8 3 2 Diagnostic mes...

Страница 86: ...Bosch Rexroth AG Operating Instructions 84 91 Self contained servo hydraulic linear axis Type SHA ...

Страница 87: ...wing the data sheets of the self contained servo hydraulic linear axis and the documentations from chapter 1 2 Required and supplemen tary documentation on page 5 Operating Instructions Bosch Rexroth AG 85 91 Self contained servo hydraulic linear axis Type SHA Technical data ...

Страница 88: ...Bosch Rexroth AG Operating Instructions 86 91 Self contained servo hydraulic linear axis Type SHA ...

Страница 89: ...get in touch with your personal contact The hotline numbers can be found in the contact information on the Internet Required information We can provide fast and efficient assistance if you have the following infor mation at hand Detailed description of the fault and the circumstances Details on the nameplate of the affected products especially type code and serial number Your contact details phone...

Страница 90: ...Bosch Rexroth AG Operating Instructions 88 91 Self contained servo hydraulic linear axis Type SHA ...

Страница 91: ...he product 25 Improper use 9 Installation 31 Installation conditions 32 Installation orientation 33 Installing the self contained servo hydraulic linear axis 33 Intended use 9 M Machine acceptance 52 Maintenance and inspection schedule 68 Maintenance and repair 67 Materials used 73 Mechanical interfaces 25 Mechanical mounting 33 Monitoring during normal operation 52 Monitoring functions of the sel...

Страница 92: ... 48 Software interfaces 28 Spare parts 70 Storage 30 Storage further use 71 T Technical data 85 Technical interfaces 25 Technology function PFC 21 Transport and storage 29 Troubleshooting 77 U Unpacking 32 V Validation of safety function 51 Validity of the documentation 5 Bosch Rexroth AG Operating Instructions 90 91 Self contained servo hydraulic linear axis Type SHA Index ...

Страница 93: ...Notes Operating Instructions Bosch Rexroth AG 91 91 Self contained servo hydraulic linear axis Type SHA ...

Страница 94: ...Bosch Rexroth AG Industrial Hydraulics Zum Eisengießer 1 97816 Lohr Germany Phone 49 9352 403020 my support boschrexroth de www boschrexroth com RE62266 B_12 18 RE 62266 B_12 18 Operating Instructions ...

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