background image

17

6 720 607 017

3. Water flow is not sufficient to activate heater.

Water flow rate at faucet is below minimum flow needed to
activate heater. When temperature adjustment knob is turned
all the way clockwise, the model 425 EF requires 1/2 gallon
per minute flow to activate the heater. As a reference, this
is a flow which would fill a quart jar in 30 seconds. If the
temperature  adjustment  knob  is  turned  fully
counterclockwise, a flow rate of 1.1 gallons/minute is required
to activate the heater.

4. Bad fuse

Check the viability of the fuse (see Fig 9 (#9) for location
of fuse). Replace if necessary.

5. Water inlet filter is clogged

Water flow is restricted, preventing flow needed to activate
heater. Clean water inlet filter screen.

6. Cross over in water lines

To confirm there is no cross-over in the plumbing, shut off
the cold water supply to the 425 EF water heater and open
a hot water faucet. There should not be any water flowing
at that faucet. Water running is a sign of a plumbing cross-
over. Consult your plumber.

7. Microswitch needs to be adjusted or replaced.

If  you  do  not  hear  a  click  when  a  tap  is  opened,  the
microswitch  needs  to  be  adjusted.  See  Fig.  15  (#11)  for
location  and  see  Fig.  14  for  adjustment.  The  microswitch
may need to be replaced.

G871_212

Adjusting screw

Fig. 14 - microswitch adjustment

Main  Burner  Flames:

  The  main  burner  flames  should  be

blue, with a more intense blue cone in the center core.  Yellow
flames could be a sign of wrong size gas orifices or dirty
burners, or a blockage on the heat exchangers fins. If some
burners have yellow flames while others have good flames,
it is likely that dust, lint or spider webs have partially clogged
the  burner  venturis.  To  clean  the  burners,  contact  a  gas
service person.

Mineral Scale Build-up:

 425 EF, when operated at lower

temperature settings, do not accumulate mineral buildup. If
however,  the  heater  is  used  at  the  higher  temperature
settings and the water has a high mineral content, periodic
descaling may  be necessary. The heating coils should be
flushed  with a descaling solution.
Consult your dealer or service person.

TROUBLE SHOOTING 

(see maintenance table)

Introduction

The 425 EF pilot and burners are ignited by a water flow
valve. Numerous water related problems can cause this water
valve to malfunction such as: Insufficient water flow volume
to  activate  the  burners  at  its  minimum  flow  requirement;
Dirt  in  the  water  flow  valve  causing  it  to  malfunction;
Sediment  build-up  in  faucet  aerators,  or  shower  heads;
Uneven pressures between cold and hot with single lever
faucets;  Plumbing  cross  overs.  These  water  flow  related
problems can cause the heater to deliver less than its full
output, or to fail to ignite or to shut down completely.

Problems are stated in upper case, bold face. Most common
causes  for  the  problems  follow  in  order  of  likelihood.  The
suggested solutions require that the cover be taken off. To
do  this,  pull  off  the  temperature  knob  and  unscrew  and
remove  the  temperature  knob  collar.  Pull  main  cover  out
toward you and lift up and out.

NO SPARK AT THE PILOT

1. On/Off switch is not ”On” (Position “   

 

 ”).

The  On/Off  switch  is  located  behind  the  flipdown  cover
plate on the front panel strip. See fig. 10.

2. Bad electrical connections.

Be  certain  that  all  electrical  connections  are  clean,  tight,
and free of any moisture.

Fig. 13 - Pilot burner with pilot orifice

PILOT ORIFICE

Pilot does not spark with
water flow

Pilot

always

sparks

without water flow

1 Close water tap

1 Close water tap

2 Remove screw cap and

unscrew till sparking starts

2 Screw in adjusting screw

until it stops sparking

3 Screw in turning one and a

half turns

3 Continue

to

screw

in

turning one and a half
turns more

8. Cold incoming water connection made to wrong side
of heater

Make sure cold water inlet connection is on the right side
when you are facing the 425 EF.

9. Water valve parts may be dirty or components damaged

First check that venturi is free of dirt particles. Water valve
and  component  parts  must  be  totally  free  of  dirt.

Содержание GWH 425 EF

Страница 1: ...vice or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier In the Commonwealth of Massachusetts this product must be installed by a licensed plumber or gas fitter Upon completion of the installation these instructions should be handed to the user of the appliance for future r...

Страница 2: ...y of this or any other appliance WHAT TO DO IF YOU SMELL GAS Close gas valve Open windows Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed...

Страница 3: ... water faucet is shut off the gas valve automatically closes and the burners turn off followed immediately by the exhaust system Your hot water faucet is an ignition key to turn on the water heater giving you control over your hot water energy use Every time you turn off your hot water faucet the energy consumption for hot water returns to zero FEATURES Electronic Pilot Ignition On Off switch to a...

Страница 4: ...S FOR ALCOVE OR CLOSET INSTALLATIONS FRONT VIEW SIDE VIEW MODEL 425 EF On a combustible wall surface the unit should be mounted away from the wall to provide adequate clearance of the vent pipe See page 5 for instructions TOP A 12 FRONT B 4 BACK 0 SIDES 4 FLOOR C 12 VENT DIAMETER 4 MODEL 425 EF ...

Страница 5: ...the location of your new heater For your safety and for proper heater operation you must provide an abundant supply of combustion air and a proper venting installation The heater may still operate even when improperly vented It will however be less efficient and could eventually damage the heater It could even result in human sickness or death due to oxygen deprivation and carbon monoxide poisonin...

Страница 6: ...ust be provided with two permanent openings one commencing within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure Each opening must have a minimum free area of one square inch per 1000 Btu hr if all air is taken from inside the building 2000 Btu hr if all air is taken from the outside by horizontal ducts 4000 Btu hr if all air is taken from the outside by di...

Страница 7: ... of studs and then the heater should be attached to the support boards See Fig 2 NOTE Additionally the 425 EF should be spaced away from any combustible wall surface to provide the necessary clearance that the venting material specifies must be maintained between the vent pipe and a combustible surface See VENTING section Also review the FXHOOD horizontal vent terminator instruction sheet provided...

Страница 8: ...han 45 degrees is considered and elbow Note Single wall pipe should not be used in concealed unoccupied or unheated locations Listed thimbles or collars are necessary to pass through wall partitions If the vent system passes through combustible areas where the vent clearance requirements cannot be maintained it is permissible to chase straight sections of sealed 4 inch single wall vent through 5 i...

Страница 9: ...r to prevent negative air from freezing the 425 EF see Fig 5 for restrictions in location of vent terminal G181_274 Approved Vent Terminal FXHOOD or other approved terminal The FXHOOD is design approved with the 425 EF and has a built in back draft flapper to prevent negative air from freezing the 425 EF see Fig 5 for restrictions in location of vent terminal 4 single wall venting only Use stainle...

Страница 10: ...ngs and so that proper clearances are maintained See Fig 5 a The vent terminal shall not be less than 7 feet above a public walkway b The vent terminal shall terminate at least 3 feet above any mechanical air inlet within 10 feet c The vent terminal shall not be within a 6 foot radius from a gas meter or regulator d The vent terminal shall be a minimum of 6 feet from any combustion air inlet e The...

Страница 11: ... to the inlet of the 425 EF regulator For semi rigid copper piping 5 8 up to 20 feet and 3 4 up to 50 feet distances For Black Iron piping 1 2 up to 30 feet and 3 4 up to 150 feet distances Flex line tubing is NOT recommended but if used then oversize it THESE FIGURES ARE FOR 425 EF SUPPLY ONLY ALL OTHER APPLIANCES IN THE BUILDING WILL NEED TO BE INCLUDED IN THE PIPE SIZING National Fuel Gas Code ...

Страница 12: ...nary number of fittings GAS LINE SIZING Nominal Iron Length of Black Iron Pipe Feet Pipe Internal Size Diameter inches inches 10 20 30 40 50 60 70 80 90 100 125 150 175 200 1 4 0 364 32 22 18 15 14 12 11 11 10 9 8 8 7 6 3 8 0 493 72 49 40 34 30 27 25 23 22 21 18 17 15 14 1 2 0 622 132 92 73 63 56 50 46 43 40 38 34 31 28 26 3 4 0 824 278 190 152 130 115 105 96 90 84 79 72 64 59 55 1 1 049 520 350 2...

Страница 13: ...tape is to be used at this joint The flexible hot water outlet line is supplied attached to the heater Be certain there are no loose particles or dirt in the piping Blow out or flush the lines before connecting to the water heater Full port valves should be installed on both the cold water supply and hot water outlet lines to facilitate servicing the heater see Fig 7 For installation on a private ...

Страница 14: ...of the heater CAUTION Label all wires prior to disconnection when servicing controls Wiring error can cause improper and dangerous operation Verify proper operation after servicing The 425 EF requires an electrical power supply from 120VAC 60Hz circuit and must be properly grounded A means for switching off the 120 VAC power supply must be provided The heater is wired as shown in the wiring diagra...

Страница 15: ... burner and an automatic ignition control system 4 Set the ON OFF switch flip down cover plate on front panel strip marked to the position In this position the water heater is ready to use 5 Verify that the power supply to the appliance is turned on To operate the heater set the ON OFF switch to position The switch is located behind the flip down cover plate on the front panel strip To shut down t...

Страница 16: ...cold climate areas it might be necessary to set the control all the way clockwise to the right for maximum temperature rise Do not supply the 425 EF with preheated water For this type of application purchase a solar model 125 B LPS or 125 B NGS If the inlet water temperature to the water heater is very warm the heater can produce temperatures that may be found to be too hot A temperature balance s...

Страница 17: ...rature settings and the water has a high mineral content periodic descaling may be necessary The heating coils should be flushed with a descaling solution Consult your dealer or service person TROUBLE SHOOTING see maintenance table Introduction The 425 EF pilot and burners are ignited by a water flow valve Numerous water related problems can cause this water valve to malfunction such as Insufficie...

Страница 18: ...e pilot light ignites At that point retighten the screw one and a half turns See Fig 14 5 Pilot electrovalve switch may need to be replaced see fig 9 Measure millivoltage at pilot electrovalve see Fig 9 6 Control Box may need to be replaced see fig 9 Check wire connections and test operation of control box see Fig 9 PILOT SPARKS CONTINUOUSLY WITH NO WATER RUNNING 1 Microswitch needs adjustment If ...

Страница 19: ... SPARK AT THE PILOT White vinegar should be applied first to any corrosion before the loosening of screws HOT WATER TEMPERATURE FLUCTUATES UNIT DEACTIVATED 1 Unbalanced pressure in waterlines The added restriction caused by the 425 EF in the hot water system can result in uneven pressures between the cold and the hot In such cases when mixing cold water at the tap the lower hot water pressure may ...

Страница 20: ...20 6 720 607 017 ...

Страница 21: ...ressure test nipple 4 Main gas burner 5 Pilot gas tubing 6 Gas valve 7 electric control box 8 Power cord 9 on off switch 10 Temperature adjustment selector 11 Microswitch 12 Gas inlet gas pressure test nipple 13 Exhaust Fan 14 Flexible hot outlet 5 11 1 4 9 10 12 2 6 8 7 13 3 14 6 720 606 601 12 1AL ...

Страница 22: ...22 6 720 607 017 Fig 16 INTERIOR COMPONENTS DIAGRAM AND PARTS LIST ...

Страница 23: ...021 NG 16 Diaphragm switch 8 708 504 049 LPG 17 Pilot electrovalve 8 708 501 249 18 Burner electrovalve 8 708 501 250 19 Cold water pipe 8 700 705 627 20 Exhaust fan assembly 8 707 204 023 21 Exhaust fan cable 8 704 401 168 22 Outlet flex hose 8 700 703 139 23 Washer 8 700 103 658 24 Water valve 8 707 006 361 25 Water valve cover 8 705 500 101 26 Diaphragm 8 700 503 092 27 Water inlet filter 8 700...

Страница 24: ...24 6 720 607 017 Fig 17 Flow chart of 425 EF ...

Страница 25: ...vice delivery for these parts Expedited or upgraded shipping will be charged to the customer Service labor costs This warranty does not cover any labor costs associated with service removal or re installation of part s All such costs must be borne by the Purchaser Additionally this warranty does not cover any labor costs associated with service removal or re installation of the original water heat...

Страница 26: ...k Waitsfield Vermont 05673 Phone 866 330 2730 Fax 802 496 6924 www protankless com techsupport protankless com 6 1 e g a p e e s E L B A T E C N A N E T N I A M R A E Y Y R E V E S R A E Y 2 Y R E V E S R A E Y 5 3 Y R E V E E V L A V R E T A W E T A C I R B U L E V L A V R E T A W D L I U B E R N E E R C S R E T L I F R E T A W T C E P S N I Y L B M E S S A T O L I P T C E P S N I Y L B M E S S A...

Отзывы: