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22

Troubleshooting

6.11 Noise when heater is running

1.  Confirm  adequate  flow  rate  through  the  unit.  With
cold supply shut off to the unit, disconnect hot outlet
side to the unit. Place a half gallon jug under hot outlet
to catch water. Open cold supply and measure flow rate
out of the unit. With temperature adjustment knob set all
the  way  clockwise,  the  flow  rate  should  be  close  to
2gpm,  filling  the  jug  in  15  seconds.  With  the
temperature  adjustment  knob  set  all  the  way
counterclockwise,  the  flow  rate  should  be  close  to
4gpm, filling the jug in 7 seconds. If the flow rate is not
adequate, inspect and clean the inlet filter screen (see
chapter 5.2).
2.  Inspect  the  water  path  outside  of  the  heater  for
obstructions.  Make  sure  all  outlets  (i.e.  showerheads,
faucet  aerators  and  whole  house  filters  are  clear  of
debris.  Restrictions  in  the  water  path  can  slow  water
flow through the heat exchanger causing it to boil and
make noise.
3.  If  the  water  has  a  high  mineral  content,  the  heat
exchanger  may  be  scaled  internally.  This  restricts  the
water path, causing the water to boil resulting in noise
and  overheating.  Instructions  for  descaling  the  heat
exchanger are available at www.boschhotwater.com.

6.12 Burners do not operate cleanly; 

yellow flames when operating

1. Verify gas type indicated in rating sticker located on
right-hand  side  of  cover,  coincides  with  the  gas  type
you  are using.  NG is a  natural gas unit  and  LP is for
liquid propane.
2.  Gas  pressure  may  be  inadequate  resulting  in
improper  combustion.  Ensure  gas  pressure  is  in
accordance  with  manufacturer's  specifications  (see
chapter 3.6).  A  gas  pressure  reading  is  needed  to
proceed  further.  Contact  your  original  installer  or  a
licensed gas technician to obtain this reading.
3.  For  proper  combustion  at  high  elevations  the  inlet
gas pressure should be set at installation to the value
shown  in  table 3  on  page  11  (while  operating  at
maximum BTU).  A gas pressure reading is needed to
proceed  further.    Contact  your  original  installer  or  a
licensed gas technician to obtain this reading.
4.  Ventilation  is  not  adequate.  Ensure  adequate
combustion  air  is  being  supplied  to  the  unit  in
accordance  with  manufacturer's  specifications  (see
chapter 3.6).
5. Make sure the water heater is vented properly. Check
for  proper  draft  and  ensure  venting  is  in  accordance
with manufacturer's specifications (see chapter 3.7).
6. The water heater has burners much like a furnace. It
is essential that they remain clean and are supplied with
adequate air for combustion. If the flames burn yellow or
orange, it is strongly recommended that the burners be
removed from the unit and cleaned. Once the burners
are removed, the fins in the top of the heat exchanger

can  be  accessed  and  brushed  or  vacuumed  clean.
Instructions  to  remove  burners  are  available  at
www.boschhotwater.com.

Содержание GWH 1000

Страница 1: ...property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier In the Commonwealth of Massachusettes the installation must be performed by a licensed plumber or gas fitter Upon completion of the installation these instructions should be handed to the user of the appliance for future reference What to do if you smell ga...

Страница 2: ...burners 18 5 5 Vent assembly 18 5 6 Mineral scale build up 18 6 Troubleshooting 19 6 1 Introduction 19 6 2 Pilot does not light 19 6 3 Pilot lights but goes out when button is released 19 6 4 Pilot goes out during or after hot water use 19 6 5 Burners do not light with water flow 20 6 6 Hot water temperature fluctuates at tap 20 6 7 Water is too hot 21 6 8 Water is not hot enough 21 6 9 Burners ig...

Страница 3: ...asuring Gas Pressure chapter 3 8 Venting Natural Draft Vent diameter inches 4 Minimum height feet 6 with no elbows Vertical termination Water Hot water connection inches NPT Cold water connection inches NPT Water valve material Polymer PPS Polypropylene Sulfid Minimum water flow 0 5 gallon minute 1 9 l m Minimum recommended water pressure 13 PSI 0 9bar Connections Bottom of heater Dimensions Depth...

Страница 4: ...ional Fuel Gas Code ANSI Z223 1 NFPA 54 In Canada The Installation should conform with CGA B149 1 2 INSTALLATION CODES and or local installation codes 2 Carefully plan where you install the heater Proper clearances must be followed 3 The appliance must be isolated from the gas supply piping system by closing its individual manual gas shutoff valve not supplied with heater during any pressure testi...

Страница 5: ...37 Hole for fixing to wall 38 Exhaust pipe to connector 39 Draft diverter with flue gas monitor 40 Gas valve 49 Observation window 102 Piezo Fig 4 Minimum clearances Model GWH 1000 TOP A 12 inches 306 mm FRONT B 4 inches 100 mm BACK 0 inches SIDES 4 inches 100 mm BOTTOM C 12 inches 306 mm Dimensions inches mm GWH 1000 P A 12 20 310 B 22 83 580 C 9 228 D 4 100 E 20 71 526 F 2 36 60 G 1 25 H 1 2 Tab...

Страница 6: ...aterial For installations in an alcove or closet maintain the minimum clearances to combustible and non combustible materials listed below See also Fig 4 A Top 12 inches 306 mm B Front 4 inches 100 mm C Back 0 inches D Sides 4 inches 100 mm E Bottom 12 inches 306 mm Warning The water in this water heater is cold and always remains cold except for the times that hot water is being used DO NOT INSTA...

Страница 7: ...ended that support board s either 1x4 s or 1 2 minimum plywood first be attached across a pair of studs and then the heater should be attached to the support boards see Fig 7 B Secure the two included L shaped hooks to wall studs or support board 13 1 4 apart See Fig 7 B Hang heater on two L shaped hooks See Fig 8 Fig 6 Remove front cover Fig 7 Support board Fig 8 Secure heater to wall Warning bef...

Страница 8: ...t per 1000 Btu per hour of the combined rating of all appliances installed in the space That would be 5850 cubic feet for the AquaStar GWH 1000 P alone b Installations in structures that have been tightly constructed air infiltration rate of 0 40 ACH or less must be provided for combustion air per the National Fuel Gas Code Consult a HVAC specialist if your air infiltration rate is questionable Ap...

Страница 9: ...ent section that is greater than 45 degrees from the vertical is considered horizontal Horizontal sections must slope upwards at least inch for every foot of its horizontal length and be properly supported Keep the horizontal section short and avoid too many elbows The maximum horizontal run allowed is half of the total vertical vent height horizontal vent connectors and elbows are not to be consi...

Страница 10: ...cation The lining material must be listed for use only with naturally drafting draft hood equipped gas appliances Follow manufactures instructions for installation of listed lining material You may not vent any other fuel burning appliances into any free space remaining in the chimney The minimum vertical gas vent length within the masonry chimney should be no less than 6 ft 1 8 m the vent termina...

Страница 11: ...s HIGH ALTITUDE INSTALLATION The pressure regulator provided with the heater is adjusted to deliver the proper gas pressure as indicated on the rating plate and in the manual for altitude up to 2000 feet 660 meters above sea level On appliances being installed above 2000 ft 660 meters elevation the inlet gas pressure should be set at installation to the value shown below Note The gas pressures spe...

Страница 12: ...ure Drop of 0 5 Inch Water Column EHD Equivalent Hydraulic Diameter The greater the value of EHD the greater the gas capacity of the tubing Tube size inches EHD 10 20 30 40 50 60 1 2 18 EHD 82 58 47 41 37 34 3 4 23 EHD 161 116 96 83 75 68 1 30 EHD 330 231 188 162 144 131 1 1 4 37 EHD 639 456 374 325 292 267 Length of Flexible Corrugated Stainless Steel Tubing CSST Feet Tube size inches EHD 10 20 3...

Страница 13: ...re stringent Never sweat any rigid piping directly to or beneath the water connections or damage can occur to the internal water valve from heating of the pipe Plastics or other PEX type plumbing line materials are not recommended for connecting directly to the water heater Keep water inlet and outlet pipes to no less than 12 7mm diameter to allow the full flow capacity It is recommended that all ...

Страница 14: ...burner When lighting the pilot follow these instructions exactly B What to do if you smell gas WHAT TO DO IF YOU SMELL GAS B Close gas valve Open windows B Do not try to light any appliance B Do not touch any electric switch do not use any phone in your building B Immediately call your gas supplier from a neighbors phone Follow the gas supplier s instructions B If you cannot reach your gas supplie...

Страница 15: ...re releasing When the gas valve button is released the pilot should continue to burn If the gas valve button does not pop out when released stop and immediately call your service technician or gas supplier If pilot does not stay lit repeat all steps If pilot will not stay lit after several tries slide the gas valve button all the way to the left and call service technician or gas supplier B The he...

Страница 16: ...ctivation rate Gas control slide button The gas control slide button adjusts temperature by adjusting how much gas is allowed to flow to the burners As the slide is adjusted to the left the output temperature will lower with the lowest setting being the small flame position Fig 23 The hottest position is the highest flame position all the way to the right Fig 24 4 5 Draining water from heater If t...

Страница 17: ...er valve Loosen the two set screws at the bottom of the water valve where it connects to the gas valve If the set screws are seized STOP and call Bosch tech support before proceeding Forcing and snapping seized set screws may cause irrevocable damage to the water valve and gas valve assemblies Remove the water valve by pulling it to the right Separate the two halves of the water valve by removing ...

Страница 18: ...ain water from the unit s heat exchanger by disconnecting inlet and outlet water connections 5 Connect the line A from the outlet of the circulating pump installer supplied to the inlet water fitting on the water heater 6 Using another line B connect to the water outlet fitting on the water heater Route the other end of this line into a descaling reservoir 7 Using a 3rd line C from the descaling r...

Страница 19: ... but do not over tighten 4 Pilot flame should be blue in color and completely engulfing the tip of the thermocouple If not have a licensed gas technician verify gas pressure is in accordance with manufacturer s specifications chapter 3 9 and clean or replace the pilot orifice chapter 5 3 5 Have a licensed gas technician verify the proper operation of the thermocouple by measuring the millivoltage ...

Страница 20: ...er coming out of the outlet Reduce the need for cold water mix by setting the gas slide control button towards the single flame position for lower hot water temperatures If the problem persists go to www boschhotwater com for a more detailed service bulletin on this problem 4 The GWH 1000 P is designed to modulate gas flow to the burners when water flow varies If the water pressure in the home is ...

Страница 21: ...sign of a plumbing crossover Consult a local plumber or service person for help in correcting a plumbing crossover 5 Inspect the water path outside of the heater for obstructions Make sure all outlets i e showerheads faucet aerators and whole house filters are clear of debris Also the water heater s inlet filter screen should be inspected and cleaned see chapter 5 2 6 The water valve may be dirty ...

Страница 22: ...ng sticker located on right hand side of cover coincides with the gas type you are using NG is a natural gas unit and LP is for liquid propane 2 Gas pressure may be inadequate resulting in improper combustion Ensure gas pressure is in accordance with manufacturer s specifications see chapter 3 6 A gas pressure reading is needed to proceed further Contact your original installer or a licensed gas t...

Страница 23: ...you want This way you have the precise water temperature needed mixing cold water to regulate temperature will increase the water temperature with consequent waste of water For increased safety shut off the appliance from the main water supply if your are staying away from home for a considerable time At below freezing temperatures disconnect the plumbing connections to the heater and allow the he...

Страница 24: ...8 Interior components and diagram parts list 8 1 Interior components Fig 27 Functional scheme 4 Heat exchanger 5 Burner 10 Temperature adjustment selector 11 Water valve 20 Gas connection 22 Flexible hot outlet 26 Gas control slide 30 Pilot gas tubing 102 Piezo ...

Страница 25: ...diagram parts list 25 8 2 Components diagram Fig 28 Components Diagram 50 49 32 48 46 45 43 28 29 30 31 25 17 18 19 20 21 23 26 24 27 33 34 35 13 36 37 22 38 39 40 41 42 44 47 8 9 11 12 13 14 15 16 10 6 4 5 51 52 1 2 3 7 6720608124 10 1 JF ...

Страница 26: ... 359 0 22 Poppet valve head 2 NG 8 708 500 358 0 23 Electromagnet 8 707 201 028 0 24 Electromagnet cap 8 703 305 283 0 25 Valve operation housing 8 708 008 069 0 26 Guide plate 8 701 000 387 0 27 Gas pressure regulator LP 8 707 406 083 0 27 Gas pressure regulator NG 8 707 406 084 0 28 Water valve 8 707 006 286 0 29 Watervalve pushrod 10x 8 703 204 051 0 30 Diaphragm A 8 700 503 079 0 31 Inlet wate...

Страница 27: ...lying the replacement part s BBTNA will provide ground service delivery for these parts Expedited or upgraded shipping will be charged to the customer Service Labor Costs This warranty does not cover any labor costs associated with service removal or re installation of part s All such costs must be borne by the Purchaser Additionally this warranty does not cover any labor costs associated with ser...

Страница 28: ...re __________ Installing Company _____________________________________________ Installer name _____________________________________________ Address _____________________________________________ Phone _____________________________________________ See Chapter 3 8 and gas pressure table to be filled out by installer Installation manual should be left with the owner after the installation is tested an...

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