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 User's Information  Manual

                                                                                                             

Bosch 80% AFUE Gas Furnace 

 

| 9

 

Bosch Thermotechnology Corp. 

06.2018

            

 Data subject to change

Depending on the installation, diff ering fi lter arrangements can be applied. A 
media air fi lter or electronic air cleaner can be used as an alternate fi lter. If a fi lter 
replacement is necessary, follow the fi lter sizes given in the Recommended Minimum 
Filter size (Table 1) to ensure proper unit performance. Also, be sure the replacement 
fi lter is rated for high airfl ow. For further details, call your contractor or distributor.

Upright Filter Removal

To remove fi lters from an external fi lter rack in an upright upfl ow installation, follow 
the directions provided with the external fi lter rack kit. Clean, wash and dry a 
permanent fi lter. When using a permanent fi lter, both sides should be sprayed with a 
dust adhesive as recommended on the adhesive container. Spray adhesives for use 
with permanent fi lters can be found at some hardware stores. 

    Be sure airflow direction arrow points towards the blower.

Inspect fi lter. If the dirty fi lter is the disposable type, replace dirty fi lter with the same 
type and size fi lter. If the dirty fi lter is a permanent fi lter, clean as follows:

 

Clean, wash and dry a permanent filter. When using a permanent filter, 
both sides should be sprayed with a dust adhesive as recommended on 
the adhesive container.

 

If badly torn or uncleanable, these filters must be replaced by equal size 
permanent, high velocity filters. Throwaway filters must not be used as 
replacement for permanent filters. 

 

Furnace cabinet 

width

Filter size

Filter type

Side return

Bottom return

14-1/2

16X25

14X25

High Velocity (600 FPM)

17-1/2

16X25

16X25

High Velocity (600 FPM)

21

16X25

20X25

High Velocity (600 FPM)

24.5

16X25

24X25

High Velocity (600 FPM)

Table 1

 

Manufacturer recommended high velocity 

fi

 lter sizes - Inch

5.3     Burners

Periodically during the heating season perform a visual check of the burner fl ames. 
Turn the furnace on at the thermostat. Wait a few minutes since any dislodged dust 
will alter the normal fl ame appearance. Flames should be stable quiet soft and blue 
with slightly orange tips. They should not be yellow. They should extend directly 
outward from the burner ports without curling downward, fl oating, or lifting off  the 
ports. Contact a qualifi ed service agent at once if an abnormal fl ame appearance 
should develop.

    Only a qualifi ed contractor, installer or service agency can clean the 

burners if the burners get a heavy accumulation of soot and carbon.

5.4     Replacement Parts

Replacement parts as well as information regarding parts are available through your 
contractor or distributor. All service must be performed by a qualifi ed professional 
installer. When ordering any of the listed functional parts, be sure to provide the 
furnace model and serial numbers with the order, this information is available on the 
warning label located on the blower access panel. Common spare parts are listed 
below.

Cabinet Parts

 

Panel, Top

 

Panel, Lower Front

Electronics

 

Transformer

 

Main PCB Board

 

Door Switch

 

Pressure Switch

 

Limit Switch(es)

 

Capacitor

Blower Parts

 

Motor

 

Blower Assembly (with wheel)

 

Motor Bracket assembly

Heating Parts

 

Inducer

 

Ignitor

 

NG Orifice / LP Orifice

 

Burner

 

Burner tray

 

Gas Valve

 

Flame Sensor

 

Heat exchanger assembly

 

Gas Manifold assembly

 

Rollout switch - resettable

Содержание BGS80

Страница 1: ...Bosch 80 AFUE Gas Furnace BGS80 Model 4 Way Multipoise Category I Fan Assisted Furnace User s Information Manual 3124627 ...

Страница 2: ...2 Bosch 80 AFUE Gas Furnace User s Information Manual 06 2018 Bosch Thermotechnology Corp Data subject to change ...

Страница 3: ...nge Table of Contents 1 Key to Symbols and Safety Instructions 4 1 1 Key to Symbols 4 1 2 Safety 4 2 Introduction 6 3 Furnace Components 6 4 Operating Your Furnace 7 4 1 Furnace Start Up 7 4 2 Furnace Shutdown 7 5 Routine Maintenance 8 5 1 Annual Inspection 8 5 2 Filters 8 5 3 Burners 9 5 4 Replacement Parts 9 ...

Страница 4: ...rs and replace fuses as required by basic maintenance All other operations including installation repair and service must be performed by a qualified installer service agency or the gas supplier WARNING FIRE OR EXPLOSION HAZARD Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any applia...

Страница 5: ...od flooring Special base is not required when this furnace is installed on industry standard Coil Assembly matching correct furnace width WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow instructions could result in severe personal injury or death due to carbon monoxide poisoning if combustion products infiltrate into the building Check that all openings in the outside wall around the ve...

Страница 6: ...es as well as some basic maintenance and up keep to ensure your furnace is always running at its optimal performance 3 Furnace Components The furnace below is shown in the upflow orientation your furnace may have been installed in a different orientation Figure 1 6 8 9 10 11 1 2 3 4 5 7 Component Identification 1 Heat Exchanger 2 Pressure Switch 3 Inducer Blower and Motor 4 Flame Sensor 5 Gas Valve ...

Страница 7: ...om thermostat to slightly above room temperature This signals the furnace to start the inducer motor starts and the hot surface igniter energizes 13 After 17 21 seconds the gas valve energizes letting gas flow to the burners where it is then ignited If flame is not detected the furnace control goes into the retry sequence The retry sequence provides a 60 second wait following an unsuccessful ignitio...

Страница 8: ...cracks The trap must be filled with water and the drain and trap should be cleaned 2 The Blower The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor windings for accumulation of dust which may cause overheating Clean as necessary 3 The Flame Sensor Under some conditions the fuel or air sup...

Страница 9: ...ize Filter type Side return Bottom return 14 1 2 16X25 14X25 High Velocity 600 FPM 17 1 2 16X25 16X25 High Velocity 600 FPM 21 16X25 20X25 High Velocity 600 FPM 24 5 16X25 24X25 High Velocity 600 FPM Table 1 Manufacturer recommended high velocity filter sizes Inch 5 3 Burners Periodically during the heating season perform a visual check of the burner flames Turn the furnace on at the thermostat Wai...

Страница 10: ...10 Bosch 80 AFUE Gas Furnace User s Information Manual 06 2018 Bosch Thermotechnology Corp Data subject to change ...

Страница 11: ...User s Information Manual Bosch 80 AFUE Gas Furnace 11 Bosch Thermotechnology Corp 06 2018 Data subject to change ...

Страница 12: ...United States Bosch Thermotechnology Corp 65 Grove Street Watertown MA 02472 Tel 866 642 3198 Fax 954 776 5529 www boschheatingandcooling com BTC 770304101 A 06 2018 ...

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