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Console Model

970-293  (2014/06) 

 

 

 

Subject to change without prior notice

CA Series

5.  Make all necessary electrical connections to the unit. 

Refer to the unit wiring diagram and the Electrical 
section of this manual.

Caution

CAUTION: When making electrical 
connections to the unit make sure that the 
power is disconnected. Failure to do 
disconnect power before connecting power 
wiring to the unit can result in serious injury or 
death and damage to the unit.

6.  Make sure the unit’s washable filter is clean and 

installed in the sub base. Also make sure that the 
filter clip is in place.

7.  Reinstall the unit cabinet via locating pins at the top 

of the chassis and two screws in the unit sub base.

PIPING:

SUPPLY AND RETURN PIPING:

The following items should be adhered to in addition to 
applicable piping codes.
• 

A drain valve at the base of each riser to enable 
proper flushing of the system at startup and during 
servicing.

• 

Shut-off/Isolation ball valves at the supply and return 
connections and unions at each unit to permit proper 
flow balancing and unit servicing.

• 

Strainers at the inlet of each circulating pump.

• 

Use of teflon tape on threaded pipe fittings to 
eliminate water leaks and insure against air entering 
the system.

• 

Flexible hose connections between the unit and the 
rigid system to eliminate the possibility of vibration 
transmission through the piping.

• 

Insulation is not normally required on supply and 
return piping for boiler tower installations except in 
unheated sections or outdoor runs.

• 

Insulation is required for closed-loop geo-thermal 
installations as loop temperatures may fall below the 
dew point and can even fall below the freezing point 
of water during heating season.

CONDENSATE PIPING:

Console units are designed with a blow-through 
configuration in the air handling section. This means that 
there is positive pressure at the unit drain pan and thus 
trapping is not required. Condensate is routed from the 
drain pan via a 5/8” non-pressure rated vinyl hose that is 
located below the supply and return water connections.
Though horizontal runs of condensate piping are usually 
too short to pose problems, horizontal runs should be 
pitched at least 1 inch for every 10 feet of piping. Avoid 
low spots or unpitched piping, as these areas can collect 
sediment and eventually block condensate flow.

Always inspect both internal and external condensate 
piping for kinks that could block condensate flow.

HOSE KITS:

When using optional hose kits follow the manufacturer’s 
recommendations for installation. Never stretch or twist 
hoses and never use hoses that show external wear or 
damage or are suspected of having damage. Never 
exceed the manufacturer’s maximum working pressure 
recommendations.

ELECTRICAL:

Caution

CAUTION: Use only copper conductors for 
field installed electrical wiring. Always make 
sure that the power disconnect is open before 
per forming service on the unit’s electrical 
circuits.

Field wiring must comply with local and national fire, 
safety and electrical codes. Power to the unit must be 
within the operating voltage range indicated on the unit 
chassis nameplate or the performance data sheet.
Properly sized fuses or HACR breakers must be installed 
for branch circuit protection. See unit chassis name plate 
for maximum size.
Each chassis is supplied with a 2 x 4 junction box for 
power connection. Inside this box there are 2 pigtail 
leads for power wiring. The field ground is to be 
connected to the ground connection on the junction box.
On remote thermostat and master/slave units there are 
also 5 position terminal blocks for low voltage thermostat 
or slave unit connection. On remote thermostat units, 
connect the thermostat wires to the low voltage terminal 
block. On master/slave units connect the thermostat to 
the “Master ” terminal block of the lead unit and the 
“Slave” terminal block to the “Master ” terminal block of 
the next unit, daisy chaining the units together as 
required. Note that there is no limit to the number of 
units that can be connected together in this manner as 
each unit provides it’s own low voltage power supply.

Caution

NOTE: All 208/230 volt (-1 voltage code) units 
are factory wired to 230 volts unless ordered 
other wise. In 208 voltage applications the 
transformer wiring may need to be switched 
from the 230 volt tap to the 208 volt tap. Cap 
all unused leads.

COOLING TOWER/BOILER 

APPLICATIONS:

The cooling tower and boiler water loop temperature is 
usually maintained between 50°F and 100°F to assure 
adequate cooling and heating performance.
In the cooling mode, heat is rejected from the console 
unit into the water loop. A cooling tower provides 
evaporative cooling to the loop water thus maintaining a 
constant supply water temperature to the unit. When 

4 | Piping

Содержание BC

Страница 1: ...CA Model Installation Operation and Maintenance Manual 970 293 2014 06 ...

Страница 2: ...clature 2 Introduction 3 Safety Considerations 3 Initial Inspection Moving And Storage 3 Installation 3 Piping 4 Condensate Piping 4 Hose Kits 4 Electrical 4 Cooling Tower Boiler Applications 4 Earth Coupled Systems 5 Maintenance 5 System Checkout 5 Unit Start Up 5 Freeze Sensor 6 Unit Protection Module Upm 6 Power Random Start Up 6 Y Call 6 High And Low Pressure Protection 6 Ground 7 Dip Switch S...

Страница 3: ...nels Doing so can expose the operator to hazardous voltage and moving parts and can damage the equipment INITIAL INSPECTION MOVING AND STORAGE Inspect the carton or packaging of each console unit as it is received at the job site and before signing the freight bill Note any damage or shortage on all copies of the freight bill Concealed damage must be reported to the carrier within 24 hours of rece...

Страница 4: ...ct sediment and eventually block condensate flow Always inspect both internal and external condensate piping for kinks that could block condensate flow HOSE KITS When using optional hose kits follow the manufacturer s recommendations for installation Never stretch or twist hoses and never use hoses that show external wear or damage or are suspected of having damage Never exceed the manufacturer s ...

Страница 5: ...nformation on the unit s data plate and the data taken at the original startup of the equipment 3 Lubrication of the blower motor is not required 4 The condensate drain should be checked annually by cleaning or flushing to insure proper drainage 5 Periodic lockouts almost always are caused by air or water flow problems The lockout shut down of the unit is a normal protective measure in the design ...

Страница 6: ...ontroller is set to normal operation test switch set to NO In order for the random sequence to initiate the unit power must be removed completely Caution IMPORTANT If the board is set to TEST mode through the TEST DIP switch SW1 delay will be 10 seconds ANTI SHORT CYCLE DELAY This feature protects the compressor short cycling if the Y call is set and removed The anti short cycle delay is 300sec de...

Страница 7: ...follows Alarm mode Constant or Pulse Reset mode Y signal or R signal Lockout mode two 2 or four 4 Strikes Test mode Normal or Test operation The settings shown below are factory default for most heat pump applications however the Unit wiring diagram is the ultimate guide for factory DIP switch default settings Figure 2 1 2 3 4 ON Lockout Reset Alarm Test Figure 2 The following table is available o...

Страница 8: ...brownout condition its fault LED will flash five 5 times as error code indication CONDENSATION OVERFLOW The UPM controller continuously monitors the drain pan for high condensate water level and to do so it utilizes a sensor and identifies an alarm condition when the sensor s impedance drops below 230KΩ 15 ONLY when condensate sensor option is present Once the UPM senses this resistance value it e...

Страница 9: ...LPC CLOSED FRZ TEMP LIMIT Y1 ON TIME 30 SEC CON 0 POWER SWITCHES SENSOR STATUS CHECK START TIMER NO YES NO YES NO YES T ASC OR RS SEC YES NO TIME 120 SEC START TIMER NO YES NO YES START ANTI SHORT CYCLE INITIAL POWER UP YES NO START RANDOM START UP START COUNTER NEEDED YES COUNT 2 OR COUNT 4 BLINK CODE ON STATUS LED DISPLAY OUTPUT PULSE ALR OUTPUT ON PULSE NO YES HARD LOCKOUT CC OUTPUT OFF V 18VAC...

Страница 10: ...70 293 2014 06 Subject to change without prior notice CA Series 10 For Reference Only Actual unit wiring may vary from this example Always refer to the wiring diagram attached to the unit WIRING DIAGRAM Wiring Diagram ...

Страница 11: ...014 06 CA Series Subject to change without prior notice Console Model 11 For Reference Only Actual unit wiring may vary from this example Always refer to the wiring diagram attached to the unit WIRING DIAGRAM Wiring Diagram ...

Страница 12: ...70 293 2014 06 Subject to change without prior notice CA Series 12 For Reference Only Actual unit wiring may vary from this example Always refer to the wiring diagram attached to the unit WIRING DIAGRAM Wiring Diagram ...

Страница 13: ...141 345 355 12 4 13 7 16 2 17 9 165 175 335 345 9 0 10 0 22 3 24 7 2 135 140 335 345 9 5 10 5 16 3 18 1 170 175 340 350 7 0 7 8 22 9 25 3 1 5 139 144 370 380 12 2 13 4 15 5 17 1 2 137 142 360 370 9 4 10 4 15 7 17 3 1 5 141 145 415 425 12 1 13 3 14 8 16 4 2 139 144 410 420 9 3 10 3 15 1 16 7 2 110 115 305 315 4 6 5 0 15 3 16 9 3 115 120 305 315 3 8 4 2 15 6 17 2 2 110 115 310 315 5 4 6 0 17 4 19 2 ...

Страница 14: ...IG RISE F DROP F PSIG PSIG DROP F RISE F 015 30 40 50 60 70 80 90 100 3 110 115 280 290 3 6 4 0 13 6 15 0 4 110 115 290 295 2 9 3 2 13 9 15 3 3 115 120 295 300 4 4 4 8 15 8 17 4 4 115 120 300 305 3 4 3 8 16 2 17 9 3 127 132 275 285 12 4 13 8 21 8 24 0 115 120 305 310 5 2 5 8 18 1 20 1 4 125 130 265 275 9 7 10 7 22 0 24 4 120 125 310 315 4 1 4 5 18 5 20 5 3 129 135 310 320 12 2 13 4 20 7 22 9 125 1...

Страница 15: ... Fluid Flow gpm ______________________________ ______________________________ Compressor Volts Amps ______________ ______________ ______________ ______________ Blower Motor Volts Amps ______________ ______________ ______________ ______________ Source Fluid Type _______________________________ ______________________________ Fluid Flow gpm ______________________________ _____________________________...

Страница 16: ...e adjustment Digital display of temperature in either degrees Fahrenheit or Celsius LED Display provides indication for unit operating mode as well as fan speed and fault indication for high or low pressure lockout Adjustable Temperature Set point from 60 F through 80 F 15 5 C through 26 7 C Adjustable Temperature Differential between 1 F and 6 F 0 6 C and 3 3 C Selectable options Manual Automatic...

Страница 17: ...17 EP Series 970 293 2014 06 CA Series Subject to change without prior notice Console Model 17 Notes ...

Страница 18: ...Console Model 970 293 2014 06 Subject to change without prior notice CA Series 18 Notes ...

Страница 19: ...19 EP Series 970 293 2014 06 CA Series Subject to change without prior notice Console Model 19 Notes ...

Страница 20: ...601 N W 65th Court Ft Lauderdale FL 33309 Phone 866 642 3198 Fax 954 776 5529 www bosch climate us 970 293 2014 06 or ...

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