Bolens 683 Series Скачать руководство пользователя страница 14

 12

18.17.Install new belts following the previous instruc-

tions in the reverse order.

IMPORTANT: 

When installing the engine pulley, 

torque the hex bolt to between 38 and 50 foot-
pounds.

IMPORTANT: 

When installing the transmission 

pulley make sure that the pulley is properly 
seated on the pulley hub and torque the flange 
nut to between 25 and 33 foot-pounds.

NOTE: 

Torquing the transmission pulley will be 

made easier by placing a 1/4 inch tapered punch 
through the hole in the pulley and holding it 
against the transmission. See Figure 35.

19.

VARIABLE SPEED PULLEY REMOVAL

19.1. Remove the cutting deck following the proce-

dures in the cutting deck removal section.

19.2. Remove both upper and lower drive belts by fol-

lowing the procedures in the drive belt removal 
section.

19.3. Using an impact wrench and a 1/2 inch socket, 

remove the hex cap screw securing the variable 
speed pulley assembly to the variable speed 
bracket.

NOTE: 

Use the transmission belt to place ten-

sion on the variable speed pulley in order to hold 
it in place while removing the hex cap screw. 
See Figure 36.

NOTE: 

There is a flat washer under the hex cap 

screw.

19.4. Slide the variable speed pulley assembly up and 

out of the bearing cup.

NOTE: 

The variable speed pulley is a welded 

assembly and is not serviceable. See Figure 37.

NOTE: 

During reassembly Locktite the hex cap 

screw securing the variable speed pulley to the 
bearing cup with locktite 242. Torque to between 
190 and 235 inch-pounds. 

Figure 35

Torque Wrench

1/4” Tapered Punch

Figure 36

Transmission Belt

Variable Speed Pulley

Bearing Cup 

 

Figure 37

Variable Speed Pulley

Hex Cap Screw
and Washer

Содержание 683 Series

Страница 1: ...d follow all instructions and use common sense when working on power equipment This includes the contents of the product s Operators Manual supplied with the equipment No liability can be accepted for...

Страница 2: ......

Страница 3: ...ese models use three different styles Standard Adjustment Quick Adjustment and Knob Adjust ment Refer to the owners manual for proper adjustment 2 BATTERY HOLD DOWN The battery is held in place by a f...

Страница 4: ...er in either FORWARD or REVERSE and follow normal operating proce dures 5 DECK LEVELING ADJUSTMENT NOTE The cutting deck is attached to the frame with steel rod hanger links The left front rod is thre...

Страница 5: ...HT ON MODELS SO EQUIPPED 6 1 Select the height position of the cutting deck by placing the Deck Engagement Lift Lever in any of the five different cutting height notches on the right side of the frame...

Страница 6: ...el 7 9 Start the unit and test the deck engagement lift lever to be certain that the blades fully disen gage when in the BLADES STOP position 7 10 Repeat the adjustment if needed 8 PARKING BRAKE ADJUS...

Страница 7: ...rule Figure 12 Speed Control Rod Speed Control Rod Ferrule Cotter Pin 9 4 Adjust the speed control by threading the ferrule inward so that no more than 3 4 of the rod is exposed beyond the ferrule See...

Страница 8: ...1 2 Use a 1 2 inch open end wrench to hold the ball joint while using a 9 16 inch open end wrench to loosen the steering arm jam nut securing the ball joint to the steering arm 11 3 Remove the ball jo...

Страница 9: ...d with bend for 46 deck 12 6 Remove the two hairpin clips securing the front hanger rods to the deck brackets and carefully lower the front of the deck to the ground See Figure 20 12 7 Remove the two...

Страница 10: ...r bracket removal section 15 2 The upper deck belt is removed by simply lifting it off the double pulley located at the rear of the cutting deck 16 LOWER DECK BELT REMOVAL 46 DECKS 16 1 Remove the upp...

Страница 11: ...drive belts be changed at the same time 18 1 Place the deck engagement lift lever in the fully forward position 18 2 Set the parking brake on the unit Figure 24 Self Tapping Hex Screws 18 3 Unthread...

Страница 12: ...e proper reassembly 18 9 Using an air impact gun with a 5 8 inch socket remove the hex screw that secures the engine pulley to the engine crankshaft 18 10 Carefully lower the pulley off the crankshaft...

Страница 13: ...the cut ting deck The transmission pulley is manufac tured with a dish or concave shape The dish side should be facing DOWN on tractors with a Figure 31 Transmission Pulley Figure 32 Flange Nut Washer...

Страница 14: ...fol lowing the procedures in the drive belt removal section 19 3 Using an impact wrench and a 1 2 inch socket remove the hex cap screw securing the variable speed pulley assembly to the variable speed...

Страница 15: ...Lubrication Points Speed Brackets Figure 39 Negative Cable Positive Cable Battery Hold Down Rod 20 3 Detach the battery hold down rod and remove both the battery and battery tray from the tractor See...

Страница 16: ...e transmission and tractor frame to provide increased clearance for the cutting deck The transmission pulley is manufactured with a dish or concave shape The dish side should be facing DOWN on trac to...

Страница 17: ...sher Shift Rod Ferrule Shift Rod Shift Lever Assembly Figure 46 Self Tapping Screws 20 17 Using a 1 2 inch socket and 1 2 inch box wrench remove the four two on each side hex cap screws and flange loc...

Страница 18: ...16...

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