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11

BOC Smoothcut Plasma 40 Operating manual

4.2  Piercing and Gouging

To pierce material the cutting torch should be held at an angle of 45° 
to the pierce surface (Refer to Diagram 2). Once the arc is established 
the torch is turned to 90° (Refer to Diagram 3) and cutting is carried out 
in a normal manner. Piercing thickness is dependent on the output of 
the machine and is generally 50% of the rated cutting thickness of the 
power source.

It is important to direct the arc away from the operator when establishing 
the arc as sparks and molten material will be ejected from the point 
of contact. Care must also be taken to protect the surrounds from 
these sparks.

When gouging with plasma it is advisable to use a plasma gouging tip 
supplied by the torch manufacturer. The torch should be held at an angle 
of 40–45° from the plate surface (Refer to diagram 4). An arc length of up 
to 15 mm can be employed whilst the torch is moved in the direction of 
the material to be removed. Several small cuts should be made to remove 
the unwanted material.

Diagram 3

Diagram 4

Diagram 2

90°

45°

Gouging Direction

40–45°

24799 Smoothcut Plasma 40 OP Manual CC D7.indd   11

16/04/2014   1:00 pm

Содержание Smoothcut Plasma 40

Страница 1: ...Plasma 40 Operating manual 24799 Smoothcut Plasma 40 OP Manual CC D7 indd 1 16 04 2014 1 00 pm...

Страница 2: ...statute cannot be excluded BOC and its affiliates directors employees contractors and consultants do not accept any liability whether arising in contract tort or otherwise for any error or omission in...

Страница 3: ...perating Controls 12 6 0 Installing your Plasma Machine 13 5 1 Installing the Air Pressure Regulator 13 5 2 Setting up the power source 13 5 3 Input Power Requirements 13 7 0 Torch Assembly Attachment...

Страница 4: ...e forced ventilation or local exhaust to remove fumes Use ventilating fan to remove fumes Arc rays can burn eyes and injure skin Wear hat and safety glasses Use ear protection and button shirt collar...

Страница 5: ...rried out with the aid of a fume respirator or air supplied respirator as per AS NZS 1715 and AS NZS 1716 Standards You must always have enough ventilation in confined spaces Be alert to this at all t...

Страница 6: ...epairs Always disconnect mains power before investigating equipment malfunctions Parts that are broken damaged missing or worn should be replaced immediately Equipment should be cleaned periodically B...

Страница 7: ...s through the torch A pilot arc is established inside the head of the plasma torch The high voltage of the pilot arc changes the air stream into a plasma stream The plasma stream is constricted and fo...

Страница 8: ...the cutting process plays an important role The force of the air is used to blow the molten material created by the plasma arc away from the cut area thereby creating separation Air pressure and amper...

Страница 9: ...required Highly portable and relatively low cost to set up Versatility Highly versatile stack cutting of material and combinations of different materials can be cut No additional gas cylinders require...

Страница 10: ...pplies guides that can be purchased to assist in straight line circular and bevel cutting For straight edge cutting the torch should be held at a 90 angle to the plate and dragged along the plate Refe...

Страница 11: ...operator when establishing the arc as sparks and molten material will be ejected from the point of contact Care must also be taken to protect the surrounds from these sparks When gouging with plasma...

Страница 12: ...rating Controls Thermal overload indicator On Off switch Torch connector Amperage control knob Work return lead connector Gas post flow Selector switch Plasma torch not shown Work return lead not show...

Страница 13: ...1 Connect primary cable to the power supply 15Amps 2 Connect the air supply Ensure that the air pressure regulator is properly installed as per section 5 1 of this manual 3 Connect the work return lea...

Страница 14: ...shield cup body is properly fitted 7 3 Fitting the torch to the power source 1 Fit torch connection A to connection point on machine indicated as Screw torch connection in firmly but do not overtighte...

Страница 15: ...ead Assy BOC25 40 7000 5 Electrode BOC25 40 0200 6 Swirl Ring BOC25 40 0300 7 Cutting Tip 20 40A BOC25 40 0400 8 Shield Cup Body BOC25 40 0500 9 Shield Cap BOC25 40 0501 Accessories Description Part N...

Страница 16: ...ousing protection grade IP21 Arc initiation Contact Air pressure requirement bar 4 Cutting thickness mm 1 9 Weight kg 8 Dimensions mm 350x150x260 Package consists of the following Plasma 40 power sour...

Страница 17: ...ease the life of the machine and its torch consumables 9 1 Power Source Check electrical connections of unit at least twice a year Clean oxidised connections and tighten Inner parts of machine should...

Страница 18: ...n compliance with operating and maintenance instructions such as connection to incorrect faulty voltage supply including voltage surges outside equipment specs and incorrect overloading Natural wear a...

Страница 19: ...19 BOC Smoothcut Plasma 40 Operating manual 24799 Smoothcut Plasma 40 OP Manual CC D7 indd 19 16 04 2014 1 00 pm...

Страница 20: ...oper care has been taken in the preparation no liability for injury or damage resulting from its improper use can be accepted BOC Limited 10 Julius Avenue North Ryde NSW 2113 Australia 970 988 Great S...

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