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Safety instructions, set-up instructions and

instruction leaflet

Ensure that the instructions have been fully read and understood before oper-
ating the assembly machine. Only properly trained and authorised personnel
may operate the assembly machine. The instruction leaflet must be
accessible at all times.

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Страница 1: ...ns and instruction leaflet Ensure that the instructions have been fully read and understood before oper ating the assembly machine Only properly trained and authorised personnel may operate the assembly machine The instruction leaflet must be accessible at all times ...

Страница 2: ......

Страница 3: ...of operating and control elements Start up Setup Drilling and insertion Maintenance Horizontal drilling Troubleshooting Additional information Intended use Risk levels Safety information Warning signs CE declaration Technical data Contents The horizontal drilling function is not available with type M70E2000 ...

Страница 4: ...s are identified by warning signs and safety information It is therefore necessary to observe the safety information The designated purpose of the assembly machine is the drilling and insertion of furni ture fittings into work pieces made of wood particle board or epoxy coated wood The assembly machine may only be operated by fully trained personnel The assembly machine may only be used in skilled...

Страница 5: ...NOTE symbol indicates information that should be observed CAUTION NOTE WARNING Serious cuts Failure to heed this warning may result in personal injury Always disconnect the assembly machine from the power supply and the pressurised air network before all cleaning and maintenance work WARNING The assembly machine is designed to only be operated by one person The assembly machine is only intended fo...

Страница 6: ...orts Secure the work piece during drilling insertion Use the assembly machine clamps or if these are not sufficient for the particular job use suitable clamping equipment Make sure that no other tools or objects are on the work table aside from your work piece before turning on the assembly machine When you release the start button 18 the drill bit will continue to run you must wait until it comes...

Страница 7: ... leaflet Keep unauthorised persons away from the assembly machine Only 1 person at a time should operate the assembly machine Always wear eye protection when operat ing this machine Wear proper ear protection when operating this machine Caution crush danger Do not lift here Hot surface risk of burns Do not touch the drill bit The assembly machine is not suitable for operation in an open environmen...

Страница 8: ...8 MINIPRESS top Safety Position of warning signs and danger zones Work area ...

Страница 9: ...f No MZD 2000 SN RB00016 4 EASYSTICK S3 25 2019W02 MINIPRESS top 364 lbs 165 kg Ref No SN Drill and insertion machine M70E2000 2021W02 NB00042 3 M70E2000 Julius Blum GmbH Industriestrasse 1 6973 Hoechst Austria Made in Austria 3 N PE AC 400 V 50 60 Hz 1 1 kW 2 75 A S3 60 A B C 9 MINIPRESS top Position rating plates Device type drilling and insertion machine Rating plate EASYSTICK computer B Safety...

Страница 10: ...ad Drilling head locking lever Drill bits Drilling head holder Ruler support EASYSTICK computer Operator panel Stepper motor Horizontal hold down clamp Work table Start button Insertion ram Hold down clamp Hold down clamp sight glass EASYSTICK ruler Emergency off Fitting Machine centre of gravity Horizontal drilling head Heightadjustmentknobforhorizontaldrilling Depth adjustment knob for horizonta...

Страница 11: ...34 35 36 65 Reference diagrams Return stroke limitation Material thickness adjustment knob Residue material thickness adjustment knob Horizontal extraction system Air pressure regulator Compressed air shut off valve Speed controller for creep speed ...

Страница 12: ...40 41 42 44 43 12 MINIPRESS top 40 42 41 43 44 Reference diagrams Valve block Vertical extraction system Y hose extraction system Funnel extraction system Ruler attachment ...

Страница 13: ...nce diagrams USB port Work mode selector switch Power switch Drilling mode selector switch Escape button Hold down clamp selector switch Rotary push button Main switch Home button USB stick Operator panel EASYSTICK computer The horizontal drilling function is not available with type M70E2000 ...

Страница 14: ...30 33 34 35 35 14 MINIPRESS top Explanation of operating and control elements Residue material thickness adjustment knob 35 Adjustment range 2 37 mm The residue material thickness pertains to drill length 57 mm NOTE ...

Страница 15: ...ckness also sets the brake point rapid speed creep speed After the drilling process the drill unit returns to the starting position The creep speed can be set using this revolving knob 33 After the drilling process the drill unit does not move up completely This is recommended for continued cycles for line drilling and knocking in hinges ...

Страница 16: ...15 6 81 16 MINIPRESS top Explanation of operating and control elements ...

Страница 17: ...operating and control elements Drilling depth adjustment knob 15 for horizontal drilling Drilling depth adjustment range 0 50 mm Height adjustment knob 6 for horizontal drilling Drilling height adjustment range 6 20 mm A clamping lever 81 secures the setting ...

Страница 18: ... remain shut off When you press the start button 20 the hold down clamps 7 move down The work piece is clamped during the drilling process When you release the start button 20 the hold down clamps 7 move up Mode drilling and knock in See chapter Drilling and knock in for horizontal drilling Removing chips The main switch does not disconnect the assembly machine from the mains Please note that the ...

Страница 19: ... EASYSTICK ruler 9 is together Drilling knock in mode 62 the Y measurement is over 100 mm Start button 20 flashes rapidly The emergency off button 21 has been pressed For further flashing modes see chapter What to do when Briefly press the start button 20 2x The work piece is clamped via the vertical hold down clamp 8 Press and hold the start button 20 The work process drilling knock in is carried...

Страница 20: ...ol elements 53 used to exit menus dialog boxes 54 used to navigate without a touch screen 55 used to return to the home screen 51 USB port used for importing EASYSTICK computer updates and importing Blum planning data 52 Power switch switches the EASYSTICK computer on off ...

Страница 21: ... pressure gauge 31 should be 6 bar The pressure can be set using the revolving knob 65 During the following procedure the drill unit makes an upward motion Only oil free pressurised air may be used NOTE Air consumption per work cycle is 1 5 litres Insert the extraction hose into the upper extraction socket 42 43 and secure it Insert the extraction hose into the lower extraction socket 36 and secur...

Страница 22: ...nductor The outlet must have a 16 A fuse After finishing work disconnect the assembly machine from the power supply Avoid overloading the outlet Do not use the assembly machine together with an extension lead or cable drum Use a separate protected outlet for the extraction system and the assembly machine Ensure that the average air velocity for the extraction system is at least 20 m sec The negati...

Страница 23: ...n Switch on the assembly machine 63 and EASYSTICK computer 52 Read off the serial number on the rating plate B of the EASYSTICK computer 3 Main switch 63 to OFF pos Disconnect the assembly machine from the power supply Rotate the turnover plate 71 in the plug 70 by 180 deg by pressing and turning Recheck the motor rotation Adjusting the motor rotation View of the coupling K from below Coupling K d...

Страница 24: ...2019W02 C 24 MINIPRESS top Start up Entering serial numbers EASYSTICK registration entitles you to receive updates and the latest information NOTE Read off the serial number on the rating plate C of the EASYSTICK ruler Register the serial numbers in the EASYSTICK portal and follow the instructions You have 30 days within which to register your EASYSTICK NOTE ...

Страница 25: ...r screen 3 Blum updates are software updates that keep your EASYSTICK computer updated to the latest version with new Blum fitting solutions new and improved functions performance and troubleshooting optimisations The assembly machine and EASYSTICK computer must both be switched on for registration and when performing updates The extension ruler must be installed with the update The cabling must b...

Страница 26: ...sonal injury Only one person at a time should operate the assembly machine Set the work mode selector switch 60 to TEST for all set up work WARNING Setup Machine coordinates system The drill bits do not rotate when pressing the start button 20 All movements are performed slowly NOTE ...

Страница 27: ...ST Set the board thickness 34 For more information see chapter Description of operating elements Set the residue material thickness 35 For more information see chapter Description of operating elements The board thickness pertains to drill bit length of 57 mm Operator panel Setting the board thickness Setting the residue material thickness ...

Страница 28: ...hand wheel 6 Close the closing lever 81 Set the desired depth of the horizontal drilling via the hand wheel 15 Setting the horizontal drilling height Setting the horizontal drilling depth Set the main switch 63 to ON Set the work mode selector switch 60 to TEST Always set the target value in the direction from lower value to higher value Always set the target value in the direction from higher val...

Страница 29: ...s unclamp the drilling head 25 when equipping Park the drilling head 25 in the drilling head storage 16 press in frame not part of scope of delivery optional Equip the drilling head 25 Vertical drilling setup Drilling head Illustration ...

Страница 30: ...he drilling head Clamp the drill bit 24 in the drilling head 25 Pay attention to the direction of rotation Install the insertion ram 23 on the drilling head 25 Push down the locking lever 19 Slide the drilling head 25 into the drilling head attachment Length must be 57 mm Illustration Illustration Illustration ...

Страница 31: ...ing the adjustment screws 37 Retighten the fixing screws 38 Illustration Illustration Ejecting parts can cause injury Damage to the coupling or drilling head possible Push up the locking lever 19 Drill bits can cause serious injury When using the MZK 224S 11 spindles drilling head the additional table 14 must be used WARNING WARNING ...

Страница 32: ...Only use Blum original drill bits Slide the drill bit 83 onto the drilling spindle up to the stop 82 Tighten the screws securely Set the main switch 63 to ON Set the work mode selector switch 60 to TEST red red black Drill bit equipment The length from the cutting edge to the gearbox must be 111 mm Always check that the drill bit is secure before start up NOTE ...

Страница 33: ...19 11 83 33 MINIPRESS top Setup Insert the horizontal hold down clamp 11 Close the locking lever 19 The length of the drill bit 83 can be adjusted Use a screwdriver ...

Страница 34: ...34 MINIPRESS top Setup EASYSTICK The EASYSTICK computer carries out the planning Do not press the start button 20 during the EASYSTICK process this will cancel the process ...

Страница 35: ...ep your hands and other objects away from the work area A of the assembly machine Caution crush danger in the area of the hold down clamp Wear eye protection Wear ear protection Wear suitable work clothing WARNING Maximum work piece dimensions Positioning the work piece 13 Larger work pieces 13 must have additional clamping support and attachment Small work pieces 13 that do not fit in the hold do...

Страница 36: ...rk piece against the stop and ruler Pull the hold down clamp 7 over the work piece 13 Check for any collisions The hold down clamp 7 must be 3 mm over the work piece Set the height of the hold down clamp 8 We recommend using hold down clamps to ensure safe and precise processing of the work piece NOTE Hold down clamp ...

Страница 37: ...t the drilling mode selector switch 61 to vertical drilling Switch on the extraction system The extraction system must always be switched on in order to remove wood chips and dust We recommend using the hold down clamps to ensure safe and precise processing of the work piece If the drilling dimension Y is set to less than 20 mm then this can lead to the drilling of the EASYSTICK ruler ruler or sto...

Страница 38: ...n at a time should operate the assembly machine All items except for the work piece should be removed from the work area A of the assembly machine Keep your hands and other objects away from the work area A of the assembly machine Caution crush danger in the area of the hold down clamp Wear eye protection Wear ear protection Wear suitable work clothing WARNING Press the start button 20 until the d...

Страница 39: ...ling mode selector switch 61 to vertical drilling We always recommend using the hold down clamps to ensure safe and precise processing of the work piece If the drilling dimension Y is set to less than 20 mm then this can lead to the drilling of the EASYSTICK ruler ruler or stop NOTE NOTE Press the start button 20 Set the selector switch 30 to vertical drilling and knock in ...

Страница 40: ...l injury Only one person at a time should operate the assembly machine All items except for the work piece should be removed from the work area A of the assembly machine Keep your hands and other objects away from the work area A of the assembly machine Caution crush danger in the area of the hold down clamp Wear eye protection Wear ear protection Wear suitable work clothing WARNING Press the star...

Страница 41: ...until the fitting is fully knocked in Swivel up the swing arm 80 The hold down clamps 8 release automatically The knock in process is not stopped automatically NOTE Insertion Drilling and insertion The following requirements must be satisfied in order to trigger the knock in stroke The depth Y measurement must be under 100 mm ...

Страница 42: ...lamp 11 The emergency off button 21 must be released The depth Y measurement may not be over 70 mm The EASYSTICK ruler must be moved apart 45 mm Set the drilling mode selector switch 61 to horizontal drilling It is recommended that from a drilling depth of 25 mm chips should be removed due to repeated drilling This will increase the service life of the drill bits NOTE Set the hold down clamp mode ...

Страница 43: ...ork piece should be removed from the work area A of the assembly machine Keep your hands and other objects away from the work area A of the assembly machine Caution crush danger in the area of the hold down clamp Wear eye protection Wear ear protection Wear suitable work clothing WARNING Press the start button 20 until the drilling process is ended automatically Horizontal drilling ...

Страница 44: ... Remove the work piece 13 Clean the work table 17 ruler 9 and stops 84 Set the selector switch 60 to TEST after processing the work piece Set the main switch 63 to the OFF position if the machine will not be used for a while or at the end of the working day ...

Страница 45: ...S S 17 S 3 S 83 9 84 45 MINIPRESS top Maintenance Overview of maintenance points S perform a visual inspection clean with a microfibre cloth if necessary ...

Страница 46: ...re safe handling of the assembly machine Replace damaged parts immediately Only use BLUM original parts Do not use oil or lubricants during cleaning All runners and bearings are maintenance free Dust and wood chips must not be removed using sharp edged or metallic objects We recommend using microfibre cloths for cleaning work CAUTION NOTE NOTE Before starting work check the pneumatic lines and ele...

Страница 47: ...erform a visual inspection of the horizontal drilling head 5 If necessary wipe away the dust using a microfibre cloth Defective parts may only be replaced by authorised personnel Check the air filter unit 31 for water residue which can collect in the air filter unit and empty if necessary Set the main switch to 0FF Unclamp the drilling head 25 Change the drill bits 24 83 and note the direction of ...

Страница 48: ...bit inserted Install anti clockwise drill bits into chucks marked in red and clockwise drill bits into chucks marked in black Drilling depth is too large for horizontal drilling Resink several times during drilling Motor rotating in the wrong direction Correct the motor rotation see page 23 Problem Possible cause Solution Problem Possible cause Solution Drillings are too large oval or stripped Dri...

Страница 49: ...hips in the travel path Remove chips from the travel path Length of drill bit is under 57 mm Set the drill bit to 57 mm length or change Work piece thickness less than 16 mm Machine is running into an object Remove object A Blum work table is not being used Only use original accessories and spare parts Error during insertion Chips in the drilling Remove chips from the drilling The diameter of the ...

Страница 50: ...elector switch is set to set up Set the work mode selector switch to operation Motor overheated Start button flashes quickly three times 1 pause cycle Allow the motor to cool down Assembly machine connected to incorrect voltage Check mains voltage and compare with motor data Have this checked by an authorised electrician Motor is defective Have motor replaced by an author ised electrician Motors o...

Страница 51: ...ressed air shut off valve Check the pressure Start button is flashing See start button Troubleshooting Stroke movement goes down but not back up Too little pressure Check the setting on the air pressure regulator Pneumatic hose kinked or damaged Check the air lines Air filter connection is leaking Air hose is leaking Replace air hose Air filter unit is leaking Replace air filter unit Chip removal ...

Страница 52: ...y off button Start button flashes twice 1 pause cycle Time relay faulty Contact customer service Start button flashes three times 1 pause cycle Motor has overheated Leave motor to cool down Start button flashes slowly Horizontal drilling mode has been selected Y position is more than 70 mm Move the Y value to less than 70 mm Horizontal drilling mode has been selected Horizontal hold down clamp is ...

Страница 53: ...ied EU declaration of conformity Julius Blum GmbH hereby declares that all electrical and electronic article types of Julius Blum GmbH conform to the Directives 2009 125 EC and 2011 65 EU Julius Blum GmbH hereby declares that the electrical and electronic article type MZD 2700 EASYSTICK conforms to the Directives 2006 42 EC and 2014 30 EU Julius Blum GmbH hereby declares that the electrical and el...

Страница 54: ...________________________________________0 to 50 C Relative humidity operation ____________________________ 5 93 non condensing Voltage __________________________________________ 3x 400 V 50 60 Hz N PE Power ________________________________________________________________ 1 1 kW Pressure _______________________________________________________________ 6 Bar Air consumption per cycle stroke _________...

Страница 55: ...sal input 50 to 60 Hz 47 to 63 100 to 240 VAC 90 to 264 Universal input 24 VDC 5 min 2 5 A max 4 A Universal input Energy efficiency VI European CoC v5 Tier 2 Protection class I functional earthing Protection category IP54 and IK08 Input supplied via the Blum transformer 24 VDC max 96 W limited by the Blum transformer CAN optional with 4 pin input socket Output 24 VDC max 1 6 A limited via a PTC f...

Страница 56: ...end of their ser vice life or can be recycled or repaired if this makes ecological sense Further information on this under the following link www blum com recycling Batteries must not be disposed of with household waste at the end of their service life Ask your local authority for information on how to proceed Batteries used at BLUM meet the requirements of the Battery Directive 2006 66 EC Batteri...

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Страница 64: ... by Blum Julius Blum GmbH Furniture Fittings Mfg 6973 Höchst Austria Tel 43 5578 705 0 Fax 43 5578 705 44 E mail info blum com www blum com Our sites in Austria Poland and China are certified to the international standards mentioned below Our site in the USA is certified to ISO 9001 Our site in Brazil is certified to ISO 9001 and ISO 14001 ...

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