
Problem
Possible Causes
Solution
1. The paint may be too thick
2. The Air pressure is too low
1. Thin paint according to the
manufacturer’s instructions
2. Increase air pressure
1. Loose or damaged air nozzle
2. Low paint level
1. Tighten or replace
2. Refill paint cup
1. The air pressure is too high
2. The adjustment screw is not
open enough
1. Reduce the air pressure
2. Open the adjustment screw
Heavy
centre
pattern
Light
centre
pattern
1. Air nozzle blocked
2. Air nozzle loose or the seal
is dirty
3. Dried paint on air nozzle
over the fluid tip
4. Fluid needle damaged
1. Clean the air nozzle
2. Clean and tighten the air
nozzle and seal
3. Clean the air nozzle
4. Replace the fluid needle
and fluid tip
1. Dirt on one side of the air
nozzle – blocking the fluid
tip
2. The holes on the air nozzle
are blocked
3. Damaged fluid needle
1. Use a non-metallic point to
clean the fluid tip
2. Use a non-metallic point to
clean the air nozzle
3. Replace the fluid needle
and fluid tip
Heavy top
/ bottom
pattern
Pattern on
right or
left only
Fluttering
Spray
07
Contact
Distance to Spot Size
Disposal
ALWAYS
make sure that the spray gun is cleaned immediately after every use. Delayed or
inadequate cleaning of the spray gun will cause blockages and affect the performance of the
product in the future.
ALWAYS
disconnect the spray gun from the air supply before attempting to clean or
perform maintenance.
ALWAYS
follow the paint manufacture’s recommendations for cleaning, solvent and
disposal.
Cleaning the spray gun cup
1. Make sure any solvent used is recommended by the paint manufacturer.
2. Remove the cup, as well as any tubes.
3. Scrape the paint out of the cup carefully. Dispose of this excess paint properly.
4. Clean the cup with the solvent.
5. Allow to dry.
Cleaning the spray gun
1. Flush the spray gun through with clean solvent.
2. To wash off any paint that has accumulated on the spray gun use a bristle brush and
solvent.
3. With a dampened solvent rag wipe the outside of the spray gun.
4. Allow to dry.
Air nozzle, fluid nozzle and needle assembly
1. To clean the nozzles soak them in solvent to dissolve any dried material then blow the
clean with air. Carefully handle all nozzles and do not make any alterations to the gun.
2. If you need to probe the holes in the nozzles, do not use metal instruments. Always
ensure you use a tool that is softer than brass.
3. Adjust the fluid needle valve so that when the gun is triggered airflow occurs before fluid
flow.
1. Always take care when re-assembling the spray gun. Avoid cross-threading by screwing
the parts hand tight. If a part cannot easily be turned by hand, check that you have the
correct part, or unscrew, realign and try again. DO NOT use excessive force when
re-assembling.
2. If you change the nozzle size, ensure the complete nozzle set is exchanged. Before
putting the paint needle in, insert the paint nozzle.
Maintence
Contact
Distance to Spot Size
Disposal
Troubleshooting - Spray pattern diagnosis