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Page 14

7.0 How to Maintain the Pump

7.1 Routine Inspection and Maintenance

The pump requires very little maintenance.  However, the pump and all 
accessories should be checked regularly. This is especially important when 
pumping chemicals.  Inspect all components for signs of leaking, swelling, 
cracking, discoloration or corrosion.  Replace worn or damaged components 
immediately.
Cracking, crazing, discoloration and the like during the first week of 
operation are signs of severe chemical attack.  If this occurs, immediately 
remove the chemical from the pump.  Determine which parts are being 
attacked and replace them with parts that have been manufactured using 
more suitable materials. The manufacturer does not assume responsibility 
for damage to the pump that has been caused by chemical attack.

7.2 How to Clean the Pump

The pump will require occasional cleaning, especially the Injection fitting, 
the Footvalve/Strainer, and the pump head valves. The frequency will 
depend on the type and severity of service.

]

Inspect and replace the pumphead valves as required.

]

When changing the diaphragm, the pump head chamber  and pump head 

cover should be wiped free of any dirt and debris.

]

Periodically clean the injection/check valve assembly, especially when 

injecting fluids that calcify such as sodium hypochlorite. These lime 
deposits and other build ups can clog the fitting, increase the back pressure 
and interfere with the check valve operation. See page 8.

]

Periodically clean the suction strainer.  See page 8.

]

Periodically inspect the air vents located under the motor housing and in 

the back on the rear housing cover.  Clean if necessary.

CAUTION: Proper eye and skin protection must be

worn when installing and servicing the pump.

CAUTION: Proper eye and skin protection must be

worn when installing and servicing the pump.

7.3 Measuring the Pump’s Output - Volumetric Test.

This volumetric test will take into account individual installation factors 
such as line pressure, fluid viscosity, suction lift, etc. This test is the most 
accurate for measuring the injector’s output in an individual installation.

1.

Be sure the Injection Fitting and Footvalve/Strainer is clean and working 
properly.

2.

Fill a large graduated cylinder with the solution to be injected. 

3.

With the pump installed under normal operating conditions, place the 
suction tubing with the Footvalve/Strainer installed in the graduated 
cylinder.

4.

Run the pump until all air is removed from the suction line and the solution 

C-1100

Содержание CHEM-FEED C-1100

Страница 1: ...OSITIVE DISPLACEMENT INJECTOR PUMP OPERATING MANUAL Models C 1100A C 1100C C 1100F C 1100X R Blue White PT SARANA PRIMA ENGUNA Jl Gunung Sahari Raya 84 C Jakarta 10610 Phone 021 4200045 Fax 021 420048...

Страница 2: ...ttings 10 6 How to operate the Pump 11 6 1 How to adjust the output manual stroke adjustment 11 6 2 Fixed cycle timer models 12 6 3 Variable speed model 12 6 4 FVS Flow Verification System 13 7 How to...

Страница 3: ...sing the C 1100 Model E positive displacement Metering Pump The C 1100 is designed to inject chemicals into piping systems and is capable of injecting against system pressures up to 150 PSI 10 4 bar I...

Страница 4: ...to a solid surface only Mounting to drywall with anchors is not recommended Mount the pump close to the injection point Keep the outlet discharge tubing as short as possible Longer tubing increases t...

Страница 5: ...rge Tube Strainer Ceramic Weight Injection Check valve with 1 4 and 1 2 male pipe threads Mount in upward position to prevent trapped gasses in the injection fitting Wall or shelf mount away from the...

Страница 6: ...nking current MA MOTOR ACTIVE OPEN COLLECTOR OUTPUT The output brown wire sinks to DC ground when the motor is de energized 6 30Vdc collector voltage 50mAdc maximum sinking current All signal wires mu...

Страница 7: ...ge 7 T1 T2 230VAC T3 T4 HOT LOAD 120 VAC MA AL TFD FVS SIG FVS FLOW VERIFICATION SENSOR INPUT AL OPEN COLLECTOR ALARM OUTPUT MA OPEN COLLECTOR MOTOR ACTIVE OUTPUT CIRCUIT BOARD SIGNAL CONNECTION C 110...

Страница 8: ...UTRAL LEADWIRE GROUND LEADWIRE 230VAC 60Hz YELLOW YELLOW YELLOW BLUE BROWN RED GREEN GREEN GREEN MOTOR LEADWIRES CIRCUIT BOARD SIGNAL IN OUT CONNECTIONS WIRE COLOR CODE SYSTEM DESCRIPTION FVS FLOW VER...

Страница 9: ...FVS SIG T1 T2 230VAC T3 T4 HOT LOAD COMMON OPTIONAL POWER INDICATOR LAMP HOT HOT 108 130 VAC PURPLE BLACK CYCLE ADJUSTMENT POTENTIOMETER OPTIONAL INJECTOR INDICATOR LAMP 120 VAC 208 240 VAC NEUTRAL AC...

Страница 10: ...g Installation The Injection Check valve fitting is designed to install directly into either 1 4 or 1 2 female pipe threads This fitting will require periodic cleaning especially when injecting fluids...

Страница 11: ...s stroke length to an infinite number of settings within the flow range Note The pump s output will reduce due to increased system pressure increased suction lift and increased fluid viscosity The pum...

Страница 12: ...far enough to open the control panel door Turn the adjustment knob to the desired percentage of on time per cycle Note When power is applied to the pump the pump will either automatically begin to pum...

Страница 13: ...during pump operation This could indicate a clogged injection fitting empty chemical solution tank loose tubing connection etc The system features an alarm delay time of 6 seconds which allows the pum...

Страница 14: ...iped free of any dirt and debris Periodically clean the injection check valve assembly especially when injecting fluids that calcify such as sodium hypochlorite These lime deposits and other build ups...

Страница 15: ...suction tubing from the graduated cylinder and refill the graduated cylinder if necessary Note the amount of solution in the gradu ated cylinder 6 Place suction tubing with the Footvalve Strainer inst...

Страница 16: ...70 2 1 4 3 5 6 8 7 9 10 11 12 13 14 15 17 25 27 28 24 23 22 18 19 21 20 26 29 31 30 33 32 36 37 35 34 38 39 40 41 43 38 44 45 47 48 50 51 52 49 54 53 57 58 56 55 59 51 52 60 61 62 63 65 64 66 67 68 16...

Страница 17: ...1 19 90006 006 Return Spring 2 20 90002 001 Slide Bearing 2 21 76000 172 Stirr up 1 22 90002 017 Dial Knob 1 23 90011 168 Screw 6 x 62 PH oval A 4 24 90011 121 Thumb Screw 6 32 x 1 125 1 25 71000 363...

Страница 18: ...pochlorinators they are meant to destroy bacteria and algae contamination before it s removal by filtration Acid and soda injectors are used for PH control balance Blue White injectors are factory tes...

Страница 19: ...80000 363 Rev 1 12 2006 R Blue White PT SARANA PRIMA ENGUNA Jl Gunung Sahari Raya 84 C Jakarta 10610 Phn 021 4200045 Fax 021 4200483 www spe co id...

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