Blue Giant BLUE GENIUS CONTROL, Инструкция по установке и эксплуатации

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4”
20”
14”
X
UNDER DOCK
HYDRAULIC VEHICLE RESTRAINT
CONCRETE PAD
RESTRAINTS
REMOTE POWER
PACK
NOTE:
DOCK FACE & DRIVEWAY TO BE CONSTRUCTED OF
CONCRETE AND IN GOOD CONDITION, CONSULT
MANUFACTURE IF OTHER CONDITIONS EXIST.
CAS T-IN-PLACE MOUNTING
PL ATE (OPTIONAL)
NOTE : FUSED DISCONNECT
BY OTHERS
BLUE GENIUS
CONTROL BOX
(MOUNTED & WIRED
BY OTHERS)
TRAFFIC LIGHTS
(MOUNTED & WIRED BY OTHERS)
66”
84”
MAIN POWER
(TO CONTROL STATION)
MOTOR POWER FEED
RUN ONE 1-1/2” I.D. CONDUIT
FOR THE 1 HOSE
COMMUNICATION CABLE FROM
THE REMOTE POWER PACK &
NETWORK JUNCTION BOX TO
THE RESTRAINT AS SHOWN.
8”
TL85 POWER PACK
!
CAUTION
MOV E O N
GREEN ONLY
!
CAUTION
MOVE ON
GREENONL Y
1 2 3
4 5 6
7 8 9
# 0 *
Enter On Green
Proceed With Caution
Do Not Enter
Release
Engage
SEL
ESC
>
>
1 2 3
6 5 4
7 8 9
* 0 #
Restraint
Disconnect power CAUTION !
before opening panel .
66”
ELECTRICAL REQUIREMENTS:
• MOUN
T CONTROL BOX STATION TO WALL, SIGNAL LIGHTS AND DRIVER WARNING SIGNS
• FUSED DISCONNEC
T PROVIDED BY OTHERS AND WIRING BY OTHERS
• INS
TALL CABLE FROM CONTROL BOX STATION TO POWER PACK (BY OTHERS)
• INS
TALL CABLE FROM CONTROL BOX STATION TO POWER SUPPLY (BY OTHERS)
GROUND LEVEL
1-1/2” DIA. CONDUIT FOR 1
HOSE COMMUNICATION
CABLE
HYDRAULIC VEHICLE RESTRAINT
CAST-IN-PLACE MOUNTING
PLATE (OPTIONAL)
CONTROL STATION
(MOUNTED ON
DRIVERS SIDE)
INSTALLATION DETAILS:
FOR RESTRAINT, KEEP BASE PLATE 90 DEGREES TO THE DOCK FACE AND PROVIDE POSITIVE SUPPORT
BETWEEN THE DRIVEWAY AND THE UNDERSIDE OF THE RESTRAINT. SUFFICIENT SHIMS MUST BE
POSITION AND WELDED SECURELY IN PLACE. WITH THE RESTRAINT POSITIONED, USE THE BACK PLATE
AS A TEMPLATE AND DRILL SIX (6) HOLES 3/4” DIA. X 6.5” DEEP FOR ANCHORS.
FLOOR ANCHORING IS OPTIONAL TO DOCK FACE MOUNTING.
RESTRAINT EXTENSION PLATE REQUIRED FOR PROJECTED PIT APPLICATION (OPTIONAL ACCESSORIES).
MAIN POWER
FEED CABLE
(from fused
disconnect)
TRAFFIC LIGHT
CABLE
(to the outside)
POWER CABLE
(Dock Leveler)
TL85 HYDRAULIC HOSES &
COMMUNICATION CABLE
(to the outside)
8”
12”
84”
IF INSTALLING A COMBO DOCK /
RESTRAINT. RUN TWO 1/2”
CONDUITS. ONE FOR THE
COMMUNICATION CABLE AND
ONE FOR THE POWER WIRING TO
THE POWER PACK.
NEW CONSTRUCTION (COMBO DOCK C/W POWER PACK & RESTRAINT):
CONDUIT MADE OF RIGID PLASTIC 80 P.S.I. 8” MIN.BEND RADIUS.
MINIMUM CONCRETE STRENGTH 3,000 P.S.I.
HYDRAULIC HOSE LINES
POWER WIRING
CABLES
COMMUNICATION CABLES
DO NOT
RUN MAIN POWER
WIRING THROUGH TOP OF
CONTROL STATION
NOTE:
ALL CONDUIT
ENTRY INTO CONTROL
PANELFROM BOTTOM.
ARRANGE WIRING TO AVOID
HIGH & LOW VOLTAGE
CROSSING OVER INSIDE
CONTROL BOX.
TRAFFIC LIGHTS
(MOUNTED DRIVERS SIDE)
PART #032-461
DRIVER WARNING SIGN
(MOUNTED DRIVERS SIDE)
PART #038-225
5. XDS DOCK (pit mounted) and TL85A (wall mounted) COMBO INSTALLATION
STOP
Deck
Leveler
LIP PROXIMITY SENSOR
!!!

DO NOT WIRE HIGH AND LOW VOLTAGES IN THE SAME CONDUIT. High
voltage range is 115V and up. Lower voltages include the communication and
solenoid wiring as well as the I/O.
REMOTE
I/O BOX
DOCK
HYDRAULICS
LIP PROXIMITY SENSOR
COMMUNICATION
CABLE
(to control box)
TO DDG SENSOR
DOCK MOTOR
JUNCTION BOX
TO CONTROL BOX
NOTE: *FRONT VI EW SHOWS THE TL85A VEHICLE RESTRAINT IN ITS ENGAGED/RAISED POSITION. *DRAWINGS NOT TO SCALE
FRONT ELEVATION VIEW* INSIDE BUILDING VIEW*
RESTRAINT MOTOR JUNCTION BOX
RESTRAINT
J-BOX
DOCK CABLE
(To Remote
I/O BOX )
COMMUNICATION
CABLE
(to the pit)
1. DRILL ONE HOLE THROUGH THE WALL TO THE OUTSIDE AND WIRE THE L.E.D
TRAFFIC LIGHTS.
2. INSTALL ONE 1/2” I.D. CONDUIT FROM THE CONTROL BOX TO THE REMOTE I/O
FOR THE DOCK’S COMMUNICATION CABLE.
3. INSTALL ONE 1/2” I.D. CONDUIT FROM THE CONTROL BOX TO THE DOCK’S POWER
PACK FOR MOTOR WIRING.
4. INSTALL 1-1/2“ I.D. CONDUIT FROM THE RESTRAINT POWER PACK TO THE DOCK FACE
FOR THE RESTRAINT’S HYDRAULIC HOSE.
5. INSTALL 1/2” CONDUIT FROM THE PIT TO DOCK FACE FOR THE CONTROL CABLE.
XDS3000 with Blue Genius™ Controls
5