SECTION 4
TROUBLESHOOTING
4-1. GENERAL
Use
as a guide to determine possible
causes of trouble. The table is divided into five main
categories: Truck and Hydraulic System Will Not
Operate: Truck Does Not Operate Forward or
Reverse: Trouble With Braking: Trouble With Lifting Or
Lowering, and Miscellaneous malfunctions.
Table 4-1 Troubleshooting Chart
MALFUNCTION
PROBABLE CAUSE
CORRECTIVE ACTION
TRUCK AND HYDRAULIC
SYSTEM WILL NOT OPER-
ATE
Truck will not travel nor will lift sys-
tem operate.
a. Fuse (16,
) blown.
Check fuse and replace if
necessary.
b. Battery dead or disconnected.
Check battery quick-disconnect
plug and check battery voltage.
c. Keyswitch (6,
)
defective.
Bypass keyswitch to determine if it
is malfunctioning.
d. Defective wiring.
Check for open circuit. Repair as
required.
TRUCK DOES NOT OPERATE
FORWARD OR REVERSE
Truck does not travel forward or
reverse. All other functions
operate normally.
a. Check all wiring. A loose con-
nection may be the cause of
malfunction.
Tighten all loose connections
before further troubleshooting.
b. Defective deadman switch (29,
).
Check and replace switch if
defective.
c. Defective main contactor (10,
Check for proper operation and
replace if necessary.
d. Defective potentiometer (15,
).
Check and replace potentiometer
if defective.
Truck travels forward but not in
reverse.
Defective potentiometer (15,
) in control head.
Check and replace potentiometer
if defective.
Truck travels reverse but not in
forward.
Defective potentiometer (15,
) in control head.
Check and replace potentiometer
if defective.
Truck travels forward and in
reverse at lower speeds; will
not travel at high speed.
Defective potentiometer (15,
) in control head.
Check and replace potentiometer
if defective.
TROUBLE WITH BRAKING
Truck does not slow with brake, or
brake does not engage.
a. Defective deadman switch (29,
).
Check deadman switch for
continuity. If none found when
the control arm is in the brake
position, replace switch.
b. Defective electric brake (1,
Replace brake.
19
Содержание BGL-22
Страница 12: ...NOTES 12...
Страница 18: ...NOTES 18...
Страница 34: ...NOTES 34...
Страница 39: ...Figure 5 4 Cap Assembly R6878 39...
Страница 42: ...Figure 6 1 Transmission Motor Brake Assembly R6879 42...
Страница 44: ...Figure 7 1 Transmission Motor Brake Assembly R6879 44...
Страница 45: ...Figure 7 2 Load Wheels R6882 45...
Страница 46: ...NOTES 46...
Страница 48: ...Figure 8 2 Elevation System Telescopic R6883 48...
Страница 50: ...Figure 8 3 Mast TRIMAST R6884 50...
Страница 52: ...NOTES 52...
Страница 54: ...Figure 9 1 Hydraulic System R6886 54...
Страница 56: ...Figure 9 3 Hydraulic System TRIMAST R6888 56...
Страница 58: ...Figure 9 4 Elevation System Telescopic R6883 58...
Страница 59: ...Figure 9 5 Lift Cylinder Telescopic R6889 59...
Страница 61: ...Figure 9 6 Elevation System TRIMAST R6884 61...
Страница 62: ...Figure 9 7 Free Lift Cylinder TRIMAST R6890 62...
Страница 64: ...Figure 9 8 Secondary Lift Cylinder TRIMAST R6891 64...
Страница 67: ...Figure 9 10 Tilt Cylinder R6893 67...
Страница 68: ...NOTES 68...
Страница 70: ...Figure 10 1 Electrical System R6478 R6894 70...
Страница 71: ...Figure 10 2 Electrical Panel R6478 R6895 71...
Страница 73: ...Figure 10 3 Transmission Motor Brake Assembly R6879 73...
Страница 74: ...NOTES 74...
Страница 75: ...SECTION 11 OPTIONAL EQUIPMENT 75...
Страница 76: ...NOTES 76...
Страница 78: ...Figure 12 1 Steering System R6876 78...
Страница 80: ...Figure 12 2 Control Head R6877 80...
Страница 82: ...Figure 12 3 Cap Assembly R6878 82...
Страница 85: ...NOTES 85...
Страница 86: ...Figure 12 5 Transmission Motor Brake Assembly R6879 86...
Страница 89: ...NOTES 89...
Страница 90: ...Figure 12 7 Frame R6881 90...
Страница 92: ...Figure 12 8 Load Wheels R6882 92...
Страница 94: ...Figure 12 9 Elevation System Telescopic R6883 94...
Страница 96: ...Figure 12 10 Elevation System TRIMAST R6884 96...
Страница 98: ...Figure 12 11 Lift Carriage R6815 98...
Страница 101: ...NOTES 101...
Страница 102: ...Figure 12 13 Hydraulic System R6665 102...
Страница 104: ...Figure 12 14 Pump Motor R6886 104...
Страница 107: ...NOTES 107...
Страница 108: ...Figure 12 16 Hydraulic System TRIMAST R6888 108...
Страница 110: ...Figure 12 17 Tilt Cylinder Mounting R6892 110...
Страница 112: ...Figure 12 18 Lift Cylinder Telescopic R6889 112...
Страница 114: ...Figure 12 19 Free Lift Cylinder TRIMAST R6890 114...
Страница 116: ...Figure 12 20 Secondary Lift Cylinder TRIMAST R6891 116...
Страница 118: ...Figure 12 21 Tilt Cylinder R6893 118...
Страница 120: ...Figure 12 22 Electrical System R6894 120...
Страница 123: ...NOTES 123...
Страница 124: ...Figure 12 24 Drive Motor R6630 124...
Страница 128: ...NOTES 128...
Страница 129: ...129...