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13 16 19 22

 GENERAL POWER 

TOOL SAFETY 

WARNINGS

 

WARNING Read all safety warnings and all 

instructions. 

Failure to follow the warnings and 

instructions may result in electric shock, fire and/or 
serious injury

.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your 
mains-operated (corded) power tool or battery-operated 
(cordless) power tool.

1. WORK AREA SAFETY

a. Keep work area clean and well lit. 

Cluttered or dark 

areas invite accidents.

b. Do not operate power tools in explosive atmospheres, 

such as in the presence of flammable liquids, gases or 

dust. 

Power tools create sparks which may ignite the 

dust or fumes.

c. Keep children and bystanders away while operating a 

power tool. 

Distractions can cause you to lose control.

2. ELECTRICAL SAFETY

a. Power tool plugs must match the outlet. Never modify 

the plug in any way. Do not use any adapter plugs with 

earthed (grounded) power tools. 

Unmodified plugs and 

matching outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces, 

such as pipes, radiators, ranges and refrigerators. 

There is an increased risk of electric shock if your body 
is earthed or grounded.

c. Do not expose power tools to rain or wet conditions. 

Water entering a power tool will increase the risk of 
electric shock.

d. Do not abuse the cord. Never use the cord for carrying, 

pulling or unplugging the power tool. Keep cord away 

from heat, oil, sharp edges or moving parts. 

Damaged 

or entangled cords increase the risk of electric shock.

e. When operating a power tool outdoors, use an 

extension cord suitable for outdoor use. 

Use of a cord 

suitable for outdoor use reduces the risk of electric 
shock.

f.  If operating a power tool in a damp location is 

unavoidable, use a residual current device (RCD) 

protected supply. 

Use of an RCD reduces the risk of 

electric shock.

3. PERSONAL SAFETY

a. Stay alert, watch what you are doing and use common 

sense when operating a power tool. Do not use a power 

tool while you are tired or under the influence of drugs, 

alcohol or medication. 

A moment of inattention while 

operating power tools may result in serious personal 
injury.

b. Use personal protective equipment. Always wear eye 

protection. 

Protective equipment such as dust mask, 

non-skid safety shoes, hard hat, or hearing protection 
used for appropriate conditions will reduce personal 
injuries.

c. Prevent unintentional starting. Ensure the switch is 

in the off-position before connecting to power source 

and/or battery pack, picking up or carrying the tool. 

Carrying power tools with your finger on the switch or 
energising power tools that have the switch on invites 
accidents.

d. Remove any adjusting key or wrench before turning 

the power tool on. 

A wrench or a key left attached to a 

rotating part of the power tool may result in personal 
injury.

e. Do not overreach. Keep proper footing and balance at 

all times. 

This enables better control of the power tool 

in unexpected situations.

f.  Dress properly. Do not wear loose clothing or jewellery. 

Keep your hair, clothing and gloves away from moving 

parts. 

Loose clothes, jewellery or long hair can be 

caught in moving parts.

g. If devices are provided for the connection of dust 

extraction and collection facilities, ensure these are 

connected and properly used. 

Use of dust collection 

can reduce dust-related hazards

.

4. POWER TOOL USE AND CARE

a. Do not force the power tool. Use the correct power 

tool for your application. 

The correct power tool will 

do the job better and safer at the rate for which it was 
designed.

b. Do not use the power tool if the switch does not turn 

it on and off. 

Any power tool that cannot be controlled 

with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source and/or the 

battery pack from the power tool before making any 

adjustments, changing accessories, or storing power 

tools. 

Such preventive safety measures reduce the risk 

of starting the power tool accidentally.

d. Store idle power tools out of the reach of children and 

do not allow persons unfamiliar with the power tool or 

these instructions to operate the power tool. 

Power 

tools are dangerous in the hands of untrained users.

e. Maintain power tools. Check for misalignment or 

binding of moving parts, breakage of parts and any 

other condition that may affect the power tool’s 

operation. If damaged, have the power tool repaired 

before use. 

Many accidents are caused by poorly 

maintained power tools.

f.  Keep cutting tools sharp and clean. 

Properly 

maintained cutting tools with sharp cutting edges are 
less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc. 

in accordance with these instructions, taking into 

account the working conditions and the work to 

be performed. 

Use of the power tool for operations 

different from those intended could result in a 
hazardous situation.

5. SERVICE

a. Have your power tool serviced by a qualified repair 

person using only identical replacement parts. 

This will 

ensure that the safety of the power tool is maintained.

 

WARNING Read all safety warnings designated by the 

 

symbol and all instructions.

ADDITIONAL SAFETY WARNING SPECIFIC TO JIG SAW 

OPERATIONS

a. Hold power tool by insulated gripping surfaces, when 

performing an operation where the cutting accessory 

may contact hidden wiring or its own cord.  

Cutting 

accessory contacting a “live” wire may make  exposed 
metal parts of the power tool “live” and could give the 
operator an electric shock.

b. Keep hands away from the sawing range. Do not reach 

under the workpiece. 

Contact with the saw blade can 

lead to injuries.

c. Apply the machine to the workpiece only when 

switched on.

 Otherwise there is danger of kickback 

when the cutting tool jams in the workpiece.

d. Pay attention that the base plate rests securely on 

the material while sawing. 

A jammed saw blade can 

break or lead to kickback.

e. When the cut is completed, switch off the machine 

and then pull the saw blade out of the cut only after it 

has come to a standstill. 

In this manner you can avoid 

kickback and can place down the machine securely. 

f. Use only sharp, flawless saw blades.

 Bent or Blunt 

saw blades can break or cause kickback.

g. Do not brake the saw blade to a stop by applying side 

pressure after switching off.

  The saw blade can be 

damaged, break or cause kickback.

h. Use suitable detectors to determine if utility lines 

are hidden in the work area or call the local utility 

company for assistance.

  Contact with electric lines 

can lead to fire and electric shock. Damaging a gas 
line can lead to explosion. Penetrating a water line 
causes property damage or may cause an electric 
shock.

i.  Secure the workpiece.

  A workpiece clamped with 

clamping devices or in a vice is held more secure than 
by hand.

j.  Always wait until the machine has come to a complete 

stop before placing it down.

  The tool insert can jam 

and lead to loss of control over the power tool.

k. Check the tight seating of the saw blade.

  A loose saw 

blade can fall out and lead to injuries.

l.  Use a narrow saw blade when sawing tight curves

m. When ejecting the saw blade, hold the machine in 

such a manner that no persons or animals can be 

injured by the ejected saw blade.

n. Dusts from materials such as lead-containing 

coatings, some wood types, minerals and metal 

can be harmful to one’s health and cause allergic 

reactions, lead to respiratory infections and/or 

cancer.

 Materials containing asbestos may only be 

worked by specialists.

o. As far as possible, use a dust extraction system 

suitable for the material.

p. Provide for good ventilation of the working place.

  It is 

recommended to wear a P2 filterclass respirator.

q. Observe the relevant regulations in your country for 

the materials to be worked.

r.  Prevent dust accumulation at the workplace.

  

Dusts can easily ignite.

s. Observe correct mains voltage! The voltage of the 

power source must agree with the voltage specified 

on the nameplate of the machine. Power tools marked 

with 230 V can also be operated with 220 V

.

t. The contact protector attached to the casing 

prevents accidental touching of the saw blade  during 

the working procedure and may not be removed

.

u. Before sawing in wood, particle boards, building 

materials etc., check for foreign objects, such as 

nails, screws, etc. and remove them as required.

v. Plunge cuts may only be applied to soft materials, 

such as wood, gypsum board, etc.

w. 

Adapt the settings of your power tool to the 

respective application.  For example, reduce the 

stroke rate and orbital action when cutting metal or 

for tight curved cuts.

x. When working small or thin work pieces, always use a 

sturdy support or a saw table (accessory).

y. In extreme conditions, always use dust extraction as 

far as possible. Blow out ventilation slots frequently 

and install a residual current device (RCD).

  When 

working metals, conductive dust can settle in the 
interior of the power tool. The total insulation of the 
power tool can be impaired.

Products sold in GB only:

 Your product is fitted with a 

BS 1363/A approved electric plug with internal fuse 
(ASTA approved to BS 1362). If the plug is not suitable 
for your socket outlets, it should be cut off and an 
appropriate plug fitted in its place by an authorised 
customer service agent. The replacement plug should 
have the same fuse rating as the original plug.  The 
severed plug must be disposed of to avoid a possible 
shock hazard and should never be inserted into a 
mains socket elsewhere.

 

EC-Declaration of conformity

We, the undersigned Batavia GmbH, Blankenstein 180, 

NL-7943PE Meppel, declare by our own responsibility 
that the product Jig Saw, Item-No 7060532, Model Nr. 

TJS-500-1 Is according to the basic requirements, which 

are defined in the European Directives Electromagnetic 

Compatibility 2004/108/EC (EMC). 

Is according to the basic requirements, which are defined 

in the European Directives, European Machinery Directive 

2006/42/EC.

For the evaluation of conformity, the following 

harmonized standards were consulted: 

EN 60745-1: 2009+A11, EN 60745-2-11: 2010,  

EN 55014-1:2006/A2:2011,  
EN 55014-2:1997/A2:2008,  

EN 61000-3-2:2006/A1:2009, EN 61000-3-3:2008

Meppel, 01 september 2011

Meino Seinen, QA Representative
Batavia GmbH, Blankenstein 180,

7943 PE Meppel, Netherlands

TECHNICAL DATA 

Jigsaw

MODEL: TJS-500-1

Rated power input

500W

No Load Speed

3000 min

-1

Stroke

18mm

Bevel cut

45º

Voltage

230V  50Hz

Cutting Capacity Wood

55mm

Cutting Capacity Metal

6mm

Weight

1.4Kg

BluCave tools are for private use only and are not suitable 

for commercial / professional / continuous use.

Measured values determined according to EN 60745
Typically the A-weighted noise levels of the product are:
Sound Pressure Level L

pA

93.7 dB(A)

Sound Power Level L

WA

104.7 dB(A)

Uncertainty K

pA

3 dB(A)

Uncertainty K

WA

3 dB(A)

Wear Hearing Protection!

The sound intensity level for the operator may exceed 
85dB(A) and sound protection measures are necessary.

Symbols

The following symbols are important for reading and 
understanding the operating instructions.  Please take 
note of the symbols and their meaning.  The correct 
interpretation of the symbols will help you to use the 
machine in a better and safer manner.

WARNING - To reduce the risk of injury during 

operation, always read the instructions.

Always wear hearing protection. The effects of 

noise can cause hearing loss.

Always wear a dust mask. When working with wood 

and other materials, harmful dust may be generated. 
Work with asbestos containing materials is not 
permitted!

Always wear safety glasses. When working with 

electric power tools, sparks, splinters, chips and dust 
particles may be generated and these can cause loss 
of sight.

Vibration total values (triaxial vector sum) determined 

according to EN 60745
Cutting Boards

Vibration emission value a

h,B

= 4.62 m/s

2

Uncertainty K =1.5 m/s

2

Cutting Sheet 

Metal

Vibration emission value a

h,M

= 4.36 m/s

2

Uncertainty K = 1.5 m/s

2

 
The values given are valid for nominal voltages of 230V. 
For lower voltage and models for specific countries 
these values can vary. 
The declared vibration total value has been measured 
in accordance with a standard test method and may be 
used for comparing one tool with another. 
The declared vibration total value may also be used in 
a preliminary assessment of exposure.  The vibration 
emission during actual use of the power tool can differ 
from the declared total value depending on the ways 
in which the tool is used.  Safety measures to protect 
the operator should be identified that are based on an 
estimation of exposure in the actual conditions of use 
(taking account of all parts of the operating cycle such 
as the times when the tool is switched off and when it 
is running idle in addition to the trigger time).

BLUCAVE.COM

© Demain International P/L  5/2012

TAG-115-1-EU-EN-REV 09

AC Jigsaw TJS-500-1EU EN REV 09.indd   2

22/06/2004   1:42:20 AM

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