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14 

OM-KLT-E

Maintenance

CAUTION 

KEEP GREASE AWAY FROM ELECTRICAL 

PARTS LOCATED NEAR THE GEARS.

WARNING 

TO AVOID INJURY, READ AND FOLLOW ALL 

PRECAUTIONS STATED ON THE LABEL OF 

THE WATER TREATMENT COMPOUND.

WARNING 

ELECTRIC POWER ALWAYS SHOULD BE 

SHUT OFF BEFORE WORK IS DONE ON 

INTERNAL COMPONENTS.

CAUTION

BEFORE YOU HEAT THE KETTLE AGAIN 
FOR ANY PURPOSE, TURN THE ELBOW 

BACK CLOCKWISE UNTIL THE OPENING 

FACES DOWNWARD.

WARNING 

DISCONNECT ELECTRICAL POWER FROM 

THE UNIT BEFORE ATTEMPTING TO GREASE 

THE TRUNNION BEARINGS.

CAUTION

NEVER LEAVE A CHLORINE SANITIZER 

IN CONTACT WITH STAINLESS STEEL 

SURFACES FOR LONGER THAN 30 
MINUTES. LONGER CONTACT CAN 

CAUSE CORROSION.

 

d. 

Air introduced to the jacket during filling must be removed to obtain

 

 

efficient heating. See “Jacket Vacuum.”

8. 

Water Treatment Procedure 

 

a. 

Obtain water treatment compound and a pH test kit from your

 

 

authorized parts distributor.

 

b. 

Fill a mixing container with the measured amount of water required.

 

 

(See table). Distilled water is recommended.

 

c. 

Hang a strip of pH test paper on the rim of the container, with about 

 

 

1 inch of the strip below the surface of the water.

 

d. 

Measure the water treatment compound. One way to do this is to add

 

 

the compound from a measuring cup.

 

e. 

Stir the water continuously, while you slowly add treatment compound,

 

 

until the water has a pH between 10.5 and 11.5. Judge the pH by

 

 

frequently comparing the test strip color with the color chart provided in

 

 

the test kit. If you are color blind use an electroanalytical instrument to

 

 

measure the pH level or have a person who is not color blind read the

 

 

test strip color level.

 

f. 

As you add water to the jacket, check water level to ensure that it

 

 

is between minimum and maximum marks on gauge. Stop adding water

 

 

when it reaches the maximum marker on the gauge.

 
 

g. 

Record the exact amounts of water and treatment compound needed.

 

 

These amounts may be used again, if the same water sources and

 

 

compound are used. However, it is best to check the pH each time

 

 

treated water is prepared.

9. 

Component Replacement 

Service Personnel should check the unit at least

 

once a year. This periodic maintenance should include inspecting electrical

 

wires and connections, and cleaning the inside of the control console. 

 

At least twice a year, grease the two trunnion bearings and worm gear. We 

 

recommends the use of number two grade LGI lithium grease. Add grease

 

through the zerk fittings on the gear hosing until the grease flows out of the

 

bearings around the trunnion shaft. Also, add grease in the gear to cover arc

 

that is in contact with the worm gear. Clean up excess grease.

 

Kettle Model

Jacket Capacity

20E-KLT

3-1/4 Gallons

(12.3 liters)

40E-KLT

4-1/2 Gallons

(17.0 liters)

60E-KLT

5 Gallons

(18.9 liters)

Содержание KLT-E Series

Страница 1: ...NY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170093 REV A 04 11 KLT E Series ELECTRIC TILTING FLOOR KETTLE INSTALLATION OP...

Страница 2: ...erty damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibil...

Страница 3: ...G AND SAFE PRODUCT TRANSFER WARNING TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER WARNING WHEN TI...

Страница 4: ...THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT AN...

Страница 5: ...ntenance page 13 14 Troubleshooting page 15 16 Parts List page 17 19 Wiring Diagram page 20 Service Log page 21 NSF ANSI 4 NFPA 70 The National Electrical Code NATIONAL FIRE PROTECTION ASSOCIATION 60...

Страница 6: ...s uniform efficient heating at temperatures as low as 150 F and as high as 298 F In addition to the adjustable thermostat for operating control the unit has a tilt cut off switch low water cut off saf...

Страница 7: ...pping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future reference Space for these entries is pr...

Страница 8: ...ng the electrical service through the entrance at the rear of the support housing with one inch conduit making a watertight connection with the incoming lines Observe local codes and or the National E...

Страница 9: ...ction of this manual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until the water boils 7 To shut down t...

Страница 10: ...n Accessories 1 LIft Off Cover or Counterbalanced Cover As with stock pot cooking an optional cover can speed up the heating of water and food products A cover helps retain heat and reduces the heat a...

Страница 11: ...sket is too heavy for safe handling d Slowly lower product into kettle and securely hook basket to the Y frame e When removing baskets with cooked product lift straight up ensuring basket bottoms clea...

Страница 12: ...e is cooking below the set point the thermostat switch closes the heating indicator light comes on the contactors close and the heaters come on again On off cycling continues keeping the kettle at the...

Страница 13: ...the draw off valve HAND TIGHTEN the nut which holds it in place 8 As part of the daily cleaning program clean soiled external and internal surfaces Remember to check the sides of the unit and control...

Страница 14: ...f equipment be sanitized just before use 13 If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and then use a deliming agent in...

Страница 15: ...he unit Be sure there is water or product in the kettle when heating b When the pressure vacuum gauge reaches a positive pressure reading of 5 PSI release the trapped air and steam by pulling up or ou...

Страница 16: ...y while you slowly add treatment compound until the water has a pH between 10 5 and 11 5 Judge the pH by frequently comparing the test strip color with the color chart provided in the test kit If you...

Страница 17: ...Kettle continues heating after it reaches the desired temperature User a Thermostat dial setting Authorized Service Rep Only b Thermostat circuit for short X c Thermostat operation The thermostat sho...

Страница 18: ...er all the way briefly to blow the valve clean then let the lever snap back to seat the valve Authorized Service Rep Only a Safety valve for defects Replace any defective valve with an identical valve...

Страница 19: ...OM KLT E 17 Parts List...

Страница 20: ...18 OM KLT E Parts List...

Страница 21: ...KW ELEMENT 480V 8 KW 011094 011088 005977 005974 005980 23 FOOT ADJUSTABLE BULLET FOOT FLANGED 013275 096569 24 HANDLE CRANK 013617 KEY DESCRIPTION PART NO 25 SHAFT HANDWHEEL 013624 26 STAND CLADDING...

Страница 22: ...20 OM KLT E Wiring Diagram...

Страница 23: ...OM KLT E 21 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 24: ...PART NUMBER 170093 REV A 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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