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INSTALLATION AND OPERATION MANUAL, GAS FIRED PRESSURELESS COOKER WITH

DIRECT STEAM KETTLES, MODELS GCX-2-6, GCX-2-10, GCX-2-6-6 AND GCX-2-6-10

PART NUMBER 10122R1

2003-10-09

TABLE OF CONTENTS

DESCRIPTION

PAGE

Important Notes for Installation and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Service Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.0 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.0 Operation Instructions for Boilers with Standard Controls . . . . . . . . . . . . . . . . . . . . . . . . 13

3.0 Operation Instruction for Boilers with CSD-1 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.0 Operation Instructions - Cooker Section and Direct Steam Kettles . . . . . . . . . . . . . . . . 20

5.0 Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.0 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7.0 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.0 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Содержание GCX-10-10

Страница 1: ...n operating and maintenance instructions thoroughly before installing or servicing this equipment IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of...

Страница 2: ...tions thoroughly before installing operating or servicing this equipment FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours or liquids in the vicinity of this or any other applian...

Страница 3: ...E Important Notes for Installation and Operation 2 Service Connections 4 Introduction 6 1 0 Installation Instructions 7 2 0 Operation Instructions for Boilers with Standard Controls 13 3 0 Operation I...

Страница 4: ...INSTALLATION AND OPERATION MANUAL GAS FIRED PRESSURELESS COOKER WITH DIRECT STEAM KETTLES MODELS GCX 2 6 GCX 2 10 GCX 2 6 6 AND GCX 2 6 10 PART NUMBER 10122R1 4 2003 10 09 SERVICE CONNECTIONS...

Страница 5: ...INSTALLATION AND OPERATION MANUAL GAS FIRED PRESSURELESS COOKER WITH DIRECT STEAM KETTLES MODELS GCX 2 6 GCX 2 10 GCX 2 6 6 AND GCX 2 6 10 PART NUMBER 10122R1 5 2003 10 09 SERVICE CONNECTIONS...

Страница 6: ...s the automatic blowdown valve if so equipped emptying the boiler and releasing water and steam to the drain Manual valve will have to be opened to drain boiler if not equipped with automatic blowdown...

Страница 7: ...plate NOTE If this appliance is being installed above 2000 feet altitude contact your authorized service office to assure that the proper orifice size for your elevation has been installed LOCATION T...

Страница 8: ...d INSTALLATION CODES AND STANDARDS Installation must conform to local codes or in absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 or the Natural Gas and Propane Installation...

Страница 9: ...re with the horizontal This position prevents dripping of grease and facilitates collecting the run off grease in a drip pan usually installed with the filter A strong exhaust fan tends to create a va...

Страница 10: ...alve should be open when the boiler is in operation FAILURE OR MALFUNCTION OF THIS APPLIANCE DUE TO POOR WATER QUALITY IS NOT COVERED UNDER WARRANTY SEE WATER QUALITY STATEMENT PAGE 4 DRAIN CONNECTION...

Страница 11: ...ciable drop Fluctuations of more than 25 on natural gas and 10 on propane gas will create pilot problems and affect burner operating characteristics Contact your gas company for correct supply line si...

Страница 12: ...to the electrical supply until after the gas connection has been made WARNING Electrical and grounding connections must comply with the applicable portions of the National Electrical Code and or othe...

Страница 13: ...1 equipped boilers see section 3 0 Operation Instructions for CSD 1 Equipped Boiler BOILER CONTROLS Inside Cabinet Gas steam generators are available with standard boiler controls or ASME CSD 1 compl...

Страница 14: ...START UP BOILER OPERATION WITH STANDING PILOT IGNITION Open manual gas shut off supply valve and if the appliance has a manual blowdown valve close it Open cabinet door and turn ON power switch locate...

Страница 15: ...hipped with the control in the ON position With the gas control valve power switch and water supply all ON water begins entering the boiler and gas flows to the pilot Spark will begin in 2 to 3 second...

Страница 16: ...ute purging is required before relighting is attempted 4 Open cabinet door and turn ON the power switch The green pilot light will come ON Water should begin to enter the boiler When enough water has...

Страница 17: ...ilot light will come ON Water will begin to enter the boiler When enough water has entered the boiler the amber STANDBY pilot light will come on 4 Press the RESET switch to begin the boiler operation...

Страница 18: ...11 psi in approximately 15 minutes At this point the Operating Pressure switch will open closing the gas valve When pressure drops to 9 psi the pressure switch closes the gas valve will open and igni...

Страница 19: ...the limit of this device the boiler will be shut down and put into a state of lockout The Pressure pilot light red and the standby pilot light amber will come on Should this device fail to operate th...

Страница 20: ...y pilot light on place pans of food to be cooked into compartment and shut door 5 Set timer to cooking time desired Cooking cycle may be interrupted at any time by opening door and resumed again by cl...

Страница 21: ...epresentative or a local service company to perform maintenance and repairs should the appliance malfunction Refer to warranty terms COOKER SECTION Continued SHUTDOWN 1 To shut down cooking compartmen...

Страница 22: ...ly the quicker the cooking process For example steam pressurized at 30 psi attains a temperature of 274 degrees Fahrenheit 135 degrees Celsius In the initial stages of the cooking process when the ste...

Страница 23: ...nce and its parts are hot Use care when operating cleaning or servicing the appliance CAUTION Do not use cleaning agents that are corrosive KETTLES 1 Turn steam supply OFF 2 Pre rinse inside of kettle...

Страница 24: ...the rust stains The appliance should not be heated and remain at room temperature during the entire cleaning process 2 If the stain resists removal additional exposure time with vinegar may be requir...

Страница 25: ...detergent and water to prevent bacterial growth and odours 3 Remove drain screens from inside compartment drains Using a plastic bottle brush and mild detergent clean inside the drain opening ensurin...

Страница 26: ...er Water Level Control installed on your boiler requires periodic maintenance As boiler water circulates into the float chamber sand scale and other sediment may be deposited in the float chamber Whil...

Страница 27: ...ff operation Float should drop shutting burners off hot water and steam will flow out the drain flushing away sediment CAUTION If burner does not shut off during blowdown immediately discontinue use o...

Страница 28: ...gallon U S of CLR Descaling Solution or use the Optional Deliming Assembly DPA 1 available from your dealer For appliances equipped with CSD 1 descaling solution must be introduced through hand hole 4...

Страница 29: ...ure switch Override pressure switch Operating pressure switch Turning screw clockwise to increase counterclockwise to decrease pressure Use relief valve to release pressure from boiler for setting adj...

Страница 30: ...ENTS Continued 4 Release pressure in boiler to below 9 psi Burner will come on Once pressure has reached 11 psi burners will shut off Repeat this process several times to make sure burners come on at...

Страница 31: ...3 Water level control clogged or defective unable to operate fill valve 4 Check drain valve is closed Also check that water level control valve is closed 5 Supply water pressure too low AUTOMATIC BLOW...

Страница 32: ...wer supply is OFF 5 Water level has not been reached Check water supply and water level control 6 Pilot may require flame adjustment on option electronic ignition units 7 If water at proper level chec...

Страница 33: ...in 100 lock out Turn off and try in five minutes 6 Dirty flame sensor Clean with emery cloth 7 Pilot burner ignitor sensor cracked ceramic insulator Have replaced 8 Check for too much draft in room K...

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