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12 

OM-KPT/KLT-DS

Cleaning

A.   Suggested Tools

1.   Cleaner, such as Klenzade HC-10 or HC-32 from ECOLAB, Inc
2.   Long- and short-handled kettle brushes in good condition
3.   Brush suitable for cleaning the draw-off port
4.   Sanitizer such as Klenzade XY-12
5.   Film remover such as Klenzade LC-30

B.   Procedure

1.  Clean food-contact surfaces as soon as possible after use, preferably 

while the kettle is still hot. If the unit is in continuous use, thoroughly clean 
and sanitize the interior and exterior at least once every 12 hours.

2.   Scrape and flush out food residues with lukewarm water. After flushing the 

kettle, close the draw-off valve.

3.   Prepare a hot solution of the detergent/ cleaning compound as instructed 

by the supplier. Set some of this solution aside to use in cleaning the 
draw-off valve and pipe.

4.   Clean the unit thoroughly, inside and outside.

5.   Drain the kettle.

6.   Disassemble the tangent draw-off valve. Clean the draw-off pipe and each 

valve part with a brush.

7.  Rinse the kettle and draw-off parts thoroughly with warm water, then 

drain completely.

8.   As part of the daily cleaning, clean all external and internal surfaces that 

may have been soiled. Remember to check such areas as the underside of 
the cover.

9.   To remove burned-on materials, use a brush, sponge, cloth, plastic or 

rubber scraper, or plastic wool with the cleaning solution. To reduce effort 
required in washing, let the detergent solution sit in the kettle and soak 
into the residue. Do not use abrasive materials or metal tools that might 
scratch the surface. Scratches make the surface harder to clean and 
provide places for bacteria to grow.

10.   Do not use steel wool, which may leave particles in the surface and cause 

eventual corrosion and pitting.

11.   The outside of the unit may be polished with a stainless steel cleaner such 

as “Zepper” from Zep Manufacturing Co.

WARNING 

AVOID ANY DIRECT CONTACT WITH HOT

SURFACES. DIRECT SKIN CONTACT

COULD RESULT IN SEVERE BURNS.

CAUTION 

MOST CLEANERS ARE HARMFUL TO THE 

SKIN, EYES, MUCOUS MEMBRANES, AND 

CLOTHING. PRECAUTIONS SHOULD BE 

TAKEN. WEAR RUBBER GLOVES, GOGGLES 

OR FACE SHIELD, AND PROTECTIVE 

CLOTHING. READ THE WARNINGS AND 

FOLLOW THE DIRECTIONS ON THE LABEL OF 

THE CLEANER CAREFULLY.

CAUTION

DO NOT MIX DIFFERENT KETTLE DRAWOFF

ASSEMBLY PARTS WHEN WASHING.

THEY ARE NOT INTERCHANGEABLE

Use only a sponge, cloth or 

plastic brush to clean the kettle.

NOTICE

NEVER LEAVE A CHLORINE SANITIZER IN

CONTACT WITH STAINLESS STEEL

SURFACES LONGER THAN 30 MINUTES.

LONGER CONTACT CAN CAUSE STAINING

AND CORROSION.

Scrapers or steel wool can harm 

the kettle surface.

Содержание 20DS-KLT

Страница 1: ...w blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170099 REV B 04 11 KPT KLT DS Series DIRECT STEAM TILTING FLOOR KETTLE INSTALLATIO...

Страница 2: ...erty damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibil...

Страница 3: ...E DO NOT STAND DIRECTLY IN FRONT OF KETTLE BODIES WHEN THEY ARE BEING TILTED WARNING AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS WARNING AVOID...

Страница 4: ...READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF THE WATER TREATMENT COMPOUND CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN WEAR RU...

Страница 5: ...10 Maintenance page 11 Cleaning page 12 13 Troubleshooting page 14 Parts List page 15 Bucket Steam Trap page 16 Service Log page 17 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Pau Minnesota 55102...

Страница 6: ...a globe valve on the steam inlet and a strainer steam trap and check valve on the condensate outlet These may be ordered as optional equipment Kettles are emptied by tilting but optional tangent draw...

Страница 7: ...PT 60 Gallons 225 liters 30 inches 762 mm 43 inches 1092 mm 47 inches 1194 mm 34 inches 864 mm Yoke Pedestal 20DS KLT 20 Gallons 75 liters 20 inches 508 mm 36 inches 914 mm 36 1 4 inches 921 mm 29 inc...

Страница 8: ...ation for future reference Space for these entries is provided at the top of the Service Log in the back of this manual When installation is to begin cut the straps holding the unit on the skid Lift t...

Страница 9: ...the kettle condensate return line to the boiler return line or to a drain A suitable steam trap strainer and check valve must be installed 7 Any mechanical change must be approved by the Food Service...

Страница 10: ...enough to let steam escape Then let it snap back into place to reseat the valve so that it will not leak 6 Shut down the unit by closing the steam inlet valve 7 Operate the tilting mechanism and draw...

Страница 11: ...d its position when you stop turning the wheel If the tilting mechanism seems to be locked do not use force to free the kettle Call for assistance from a Certified Service Agency or refer to the Troub...

Страница 12: ...boiler system or by the pressure reducing valve which serves the kettle In the jacket steam releases its heat to the kettle as it condenses into water The steam trap allows condensate water to leave...

Страница 13: ...the valve leaks immediately discontinue use of the kettle and contact a qualified service representative 2 At least once every 90 days inspect fittings and valves for signs of damage or wear Regularl...

Страница 14: ...as the underside of the cover 9 To remove burned on materials use a brush sponge cloth plastic or rubber scraper or plastic wool with the cleaning solution To reduce effort required in washing let th...

Страница 15: ...ce of equipment be sanitized just before use 14 If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and use a deliming agent in a...

Страница 16: ...leaks a small amount of steam User a For contamination that prevents seating the valve With substantial pressure in the jacket lift the valve lever briefly all the way up to blow the valve clean then...

Страница 17: ...13 WORM 12026 14 SHAFT 003129 15 HANDWHEEL WITH HANDLE 139152 16 HANDWHEEL SHAFT 003130 17 COLLAR 137246 18 GREASE FITTING 45 DEG 012099 19 CASTING TRUNNION RACE 012113 20 DRAW OFF VALVE 2 COMPLETE 00...

Страница 18: ...SE NIPPLE 3 008877 4 FEMALE UNION 1 004186 5 BUCKET STEAM TRAP 1 004183 6 SWING CHECK VALVE 1 004187 7 GLOBE VALVE 1 004222 8 CLOSE NIPPLE 2 008238 9 FEMALE UNION 1 005516 10 90 STREET ELBOW 1 008347...

Страница 19: ...OM KPT KLT DS 17 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Service Performed Performed By...

Страница 20: ...PART NUMBER 170099 REV B 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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