Blastrac BMG-2500 Скачать руководство пользователя страница 29

 

 

 

Operating Instructions Manual             BMG-2500 MULTI GRINDER 

 

29 

JANUARY 2005                                                                          

© International Surface Preparation Group, Inc.

 

Tungsten Carbide Cutters 

The Blastrac BMG-2500 can be converted with optional tool holders for use with tungsten 
carbide cutters. The machine can be switched from the tool holders for diamond plugs by 
unbolting them and replacing with the other style accessory plates. Accessory plates on 
the BMG-2500 are nearly identical.  You must verify rotation in order for the carbide inserts 
to perform properly. 
 
Installation and replacement of tools is accomplished by: 

 

 

Dissconnect power source 

  Tilt machine back allowing the handle with weights to come to rest on the floor.  Secure the 

machine from moving across the floor or rotating forward to the work surface. 

 

Clean mounting surface of the tungsten carbide block holders. 

 

Mount the tungsten carbide block holders, verifying that they are facing in the right direction.  The 
blocks must be mounted facing the direction of travel. Failure to do so will prevent the proper 
operation of the machine and will cause damage to the tungsten carbide cutters and holders. 
Securely tighten the mounting bolts to the block holders. Per figure 15. 

  Install the tungsten carbide cutters as shown in figure 15. Using two (2) cutters per block, 

installed with one in the middle position and one in the outer position, will provide the best general 
performance. This will allow the machine to clean near to the guard, and therefore nearest to the 
wall or limits of the floor you are preparing.  

 

Make sure that the cutters are seated on the blocks properly and that the mounting bolts and nuts 
are hand tight. This will allow the cutters to flex with uneven floors. Remove any hand tools from 
the bottom area of the machine. 

 

Gently raise the handle and lower the machine head down to the floor, being careful not to jolt the 
machine against the floor. 

 

 

       

 

Block 

Carbide cutter 

Block holder 
plate 

Direction of travel 

 
 

Hand tight screw 

Floor

Figure 16 – Square tungsten carbide 
cutters mounted on holder block

 

 
 

 
 
 
 
 

                   

 

 

Figure 15 – Holder blocks attached to 
block holder plate. (Note :) Blastrac 
has incorporated 3 possible positions 
for holder block positioning. 90, 67.5, 
and 45 degree angles allow better 
functionality in various work 
conditions.  (SEE BELOW) 

Содержание BMG-2500

Страница 1: ...BMG 2500 MULTI FUNCTION GRINDING TOOL January 2005 OPERATIONS AND MAINTENANCE MANUAL KEEP THIS MANUAL WITH MACHINE AT ALL TIMES FOR USE BY OPERATORS AND MAINTENANCE PERSONNEL...

Страница 2: ...lying debris and loud noise wear eye and ear protection 12 Figure 7 Connection to dust collector 13 Figure 8 Movement of machine 14 Figure 9 Parts diagram 15 Figure 10 Electrical diagrams 23 Figure 11...

Страница 3: ...single phase 60 Hz Current 23 amps Motor RPM 1750 rpm Power Cord Length 25 feet Vacuum hose port 2 inch diameter Weight 570 pounds with weights Tool RPM 400 rpm max Pressure on Tools Rear wheels 370 L...

Страница 4: ...d explanations is to attract your attention to possible hazards and explain how to avoid them The safety symbols and explanations do not by themselves eliminate any danger The instructions or warnings...

Страница 5: ...use machine in standing water conditions Keep work area well lit Do not allow machine to cross over the edge of the concrete slab or work surface 4 9 DO KEEP WORK AREA CLEAN Cluttered work areas and...

Страница 6: ...efore any use of the machine check for damaged parts that should be replaced Check for alignment of moving parts binding of moving parts breakage of parts mounting of cutter or diamond tools and any o...

Страница 7: ...s and mounting brackets are secured in their proper position Damage to the tools holders and floor surface and or injury can occur if not properly tightened and secured 4 31 ALWAYS KEEP THE MOTOR COOL...

Страница 8: ...4 37 SAVE THESE INSTRUCTIONS Refer to this operations and maintenance manual frequently and use it to instruct others who may operate the machine 4 38 MAKE SURE OPERATOR CONTROLS ARE WORKING CORRECTLY...

Страница 9: ...erstand manual 5 1 Read entire operations and maintenance manual Be familiar with machine and its parts See figures 1 through 16 Figure 3 Machine components A Adjustable operator s handle B Machine le...

Страница 10: ...associated with the use exposure of the substance Do not attempt to operate this machine without MSDS information 5 5 Make sure that the tools are seated and fastened securely in their proper tool hol...

Страница 11: ...erating position These settings vary based on the tooling being utilized on the grinding heads as well as the weight transfer position that is determined on the use of the front or rear set of wheels...

Страница 12: ...r protection 6 0 Operation 6 1 The Blastrac BMG 2500 has the capability to run two types of tools either diamond polishing plugs or tungsten carbide cutters Tool Motor rpm Tool rpm Diamond plugs 0 145...

Страница 13: ...ady your stance to control the movement of the machine 6 4 The proper method of operating the machine is to swing the machine from side to side in a sweeping motion while pushing the machine in a forw...

Страница 14: ...rating Instructions Manual BMG 2500 MULTI GRINDER 14 JANUARY 2005 International Surface Preparation Group Inc Direction of Travel Figure 8 Movement of machine Looking down through the Top of the machi...

Страница 15: ...Operating Instructions Manual BMG 2500 MULTI GRINDER 15 JANUARY 2005 International Surface Preparation Group Inc 7 0 Parts diagram for Blastrac BMG 2500 Figure 9 1 BMG 2500 parts diagram...

Страница 16: ...R HANDWHEEL 5 8 ID X 3 8 L 1 17 80009 BEARING BALL 5 8 2 HOLE FLANGE 1 18 55010 SPACER HANDWHEEL 5 8 ID X 3 4 L 1 19 50008 NUT 5 8 8 ACME 1 20 10412 BOLT CARRIAGE 1 4 20 X 1 FULL THD 2 21 10602 WASHER...

Страница 17: ...10602 WASHER FLAT 1 4 10 56 10005 PLUG HOLE 7 8 CHROME 1 57 77008 BEARING BALL 1 4 HOLE FLANGE ND 4 58 10450 WASHER LOCK 7 16 16 59 10481 NUT 7 16 20 16 60 77009 BEARING BALL 3 4 4 HOLE FLANGE 2 61 1...

Страница 18: ...Operating Instructions Manual BMG 2500 MULTI GRINDER 18 JANUARY 2005 International Surface Preparation Group Inc Figure 9 2 BMG 2500 parts diagram...

Страница 19: ...15 BARB 1 4HOSE X 1 4FPT 1 16 10877 SCREW CAP STSHW 10 24 X 1 2 2 17 10831 WASHER LOCK INT TOOTH 10 2 18 86307 VACUUM PORT BRKT 2 1 19 10766 CLAMP HOSE SAE 28 ADJ TO 2 1 4 2 20 77348 HOSE FLEX 2 ID X...

Страница 20: ...Operating Instructions Manual BMG 2500 MULTI GRINDER 20 JANUARY 2005 International Surface Preparation Group Inc Figure 9 3 BMG 2500 parts diagram...

Страница 21: ...4 X 1 8 3 10025 WASHER FLAT 3 8 8 4 10811 WASHER LOCK 3 8 8 5 10014 NUT 3 8 24 8 6 77306 MOUNT MOTOR 1 7 77341 SHEAVE 5 OD X 2GR B X 1 1 8 BORE 1 8 10016 KEY 3 16SQ X 1 1 2 1 9 77058 SHEAVE 5 OD X 2GR...

Страница 22: ...TEM PART DESCRIPTION QTY 1 77345A DISC ASSEMBLY PLUG HOLDER 1 2 77345 DISC PLUG STONE 1 3 P001428 COUPLING MORFLEX 602 1 4 11675 SCREW CAP 1 2 20 X 2 3 4 2 5 10045 WASHER LOCK 1 2 2 6 10202 SCREW CAP...

Страница 23: ...Operating Instructions Manual BMG 2500 MULTI GRINDER 23 JANUARY 2005 International Surface Preparation Group Inc Figure 10 1 BMG 2500 electric schematic...

Страница 24: ...FLUSH MOUNTING 1 6 P003563 ENCLOSURE DUST COLLECTOR 13 78 X 5 91 X 4 75 1 7 717050 TERMINAL GRD TERMINAL BLOCK 1 8 P001046 CONNECTOR 3 4 STRAIGHT PMA PN BVND N043GT 2 9 P001041 CONDUIT FLEX 3 4 PG21...

Страница 25: ...0 Tungsten carbide 1 3 000 sq ft Follow up diamond cleaning 175 Diamond plugs 15 25 000 sq ft 30 40 Epoxy slicing 100 Tungsten carbide 1 3 000 sq ft Follow up diamond cleaning 50 Diamond plugs 15 25 0...

Страница 26: ...ed at the factory with approximately 3 pounds of Lubriplate No 630 2 grease We recommend continued use of this material Each grinder has an inspection hole in the gear case top plate to enable you to...

Страница 27: ...e extreme vibration and premature failure of the rubber inserts in the couplings Both Morflex couplings should be replaced once a year whether you use the machine or not 10 5 High motor temperatures 1...

Страница 28: ...fit All of the diamond plugs must be new or have equal amounts of wear Running the machine with unequal height plugs will cause damage to the floor and or machine Gently raise the handle and lower th...

Страница 29: ...ration of the machine and will cause damage to the tungsten carbide cutters and holders Securely tighten the mounting bolts to the block holders Per figure 15 Install the tungsten carbide cutters as s...

Страница 30: ...10 7 2 Cutter Placement and Adjustment Carbide placement will vary from application to application In dryer more brittlle removal applications carbides located in the 90 degree locations may be most e...

Страница 31: ...hat the exhaust ports and hoses used for dust collection are clean as well Keep these areas free from caking dust and debris Figure 18 Clean out area for vacuum port 10 8 2 Clean off all grease fittin...

Страница 32: ...o not attempt to disassemble the gearbox Arrange for service by calling Blastrac at 1 800 256 3440 10 10 3 The BMG 2500 will not start up after hitting emergency stop button The emergency stop button...

Страница 33: ...ight The square cutters must be able to move slightly to lie flat with the floor 11 3 2 Friction causes the cutters nuts bolts and holder blocks to become hot Wear appropriate gloves when handling the...

Страница 34: ...not include expendable parts such as but not limited to plugs cutters blades blast wheels wear plates liners and seals 12 1 2 2 The obligation under this warranty is strictly limited to the replacemen...

Страница 35: ...L OR CONSEQUENTIAL DAMAGES RESULTING FROM THE USE OF THE PRODUCT OR ARISING OUT OF ANY BREACH OF ANY WARRANTY OR FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY CHARACTER INCLUDING WITHOUT LIMITATIONS...

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