Blastrac 2-30DS Global Скачать руководство пользователя страница 22

 

22 

 

6.4 

Belts 

 
The belt drives are designed for the required drive power. Forcing the drives to grant a higher output by  
over tensioning the belts results in belt breaks, bearing damage and thus to lower efficiency. A low belt tension 
results  in  slippage  causing  an  increased  belt  temperature  and  thus  to  premature  destruction  of  the  belts. 
Temperatures exceeding 70°C for a long period of time reduce the service life and performance of the belts.  
 
The grooves of the belt pulleys have to be free from rust, grease, dirt and damages. The use of belt wax or 
similar  substances  to  increase  the  friction  coefficient  is  unnecessary  and  damages  the  belts.  Avoid  any 
contaminations by oil, grease or chemicals. 
 
In order to grant a perfect output transmission, the belt drive must be observed continuously. 
 
 

 

Fitting the belts 

 
 
 
 
 
 
 

 

Release the tension of the belt drive by reducing the distance between both shafts. 

 

 

Insert the belt in the belt pulley grooves manually without forcing the belt. 

 

 

Tension the belt by increasing the distance between the shafts of as described below. 

 

 

Mount the pertaining protective drive equipment. 

 
 
 

 

Tensioning the belts 

 
The correct belt pre-tension is of great importance for the perfect output transmission and for maintaining the 
normal service life of the belts. Insufficient or excessive pre-tensioning frequently leads to premature failure of 
the belts. Over-tensioning often causes bearing defects in motors and bearing units. 
 
Check the correct pre-tension by pressing down the belt. The distance the belt can be pressed down should be 
5-7 mm at approx. 10 kg. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Remove  the  belt  guards  only  when  the  driving  motors  are  in 
standstill and the main switch of the machine is secured.  

Содержание 2-30DS Global

Страница 1: ...Original instructions in English language OPERATING INSTRUCTIONS 2 30DS Global VERSION 2 1...

Страница 2: ...s Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________...

Страница 3: ...Before operation 11 4 1 Checkpoints of power supply 11 4 2 Checkpoints of the machine 11 4 3 Checkpoints of Work area 11 4 4 Drive control 11 4 5 Connecting the drive motor 12 4 6 Driving with connect...

Страница 4: ...machines 2 Machine description The Blastrac blast cleaning machine 2 30DS Global is a downward blasting machine with a closed abrasive circuit designed for the pre treatment of horizontal surfaces The...

Страница 5: ...rifugal force The blast wheels are placed in a protective housing lined with replaceable wear parts The blast wheels are driven by two electric motors The control cage 2 is placed over the middle of t...

Страница 6: ...is a risk of stumbling or tripping i Remove electrical cables and dust hose s from the surface to be treated j Make sure that there are no cables or hoses in the driving direction of the machine k Mak...

Страница 7: ...higher Ear protection Safety glasses with lateral protection Protecting gloves Safety shoes b Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from movin...

Страница 8: ...ys switch on the dust collector first 3 7 Maintenance safety a Pull out the main plug and place it in sight before starting inspections and repairing on the machine The main switch can be locked in th...

Страница 9: ...fting eyes can also be used to fasten the machine on a pallet or during transport j Always drive backwards when driving up to a ramp or grade and forwards when driving of the ramp k Chock wheels for t...

Страница 10: ...r a dust mask class FFP3 or higher Hearing protection is obliged Safety glasses with lateral protection are obliged CE mark on this machine Wear protecting gloves Safety shoes obliged Consult the manu...

Страница 11: ...loose bolts and or nuts are permitted Check the electrical components cables and connections for wear and or damages Dust hose connection must be reliable use hose clamps and industrial tape Dust hos...

Страница 12: ...mum speed The FORWARD button is used to drive forward press and hold the button to do so WARNING Do not drive forward while blasting This function is only used for maneuvering without blasting Make su...

Страница 13: ...filter unit Press the green push button Blast wheels ON 13 and check the rotating direction of the blast motor The correct direction is given with a arrow on the housing of the motor Select the speed...

Страница 14: ...e the control cage is adjusted or replaced the thread of the blast wheel fastening screw should be checked Make sure that this screw will be tightened correctly In addition absolute care must be taken...

Страница 15: ...age anti clockwise for 3 6 mm If the hotspot is too much on the right turn the control cage 3 6 mm clockwise Never adjust the control cages during blasting This process has to be repeated until an eve...

Страница 16: ...nt characteristics e g different hardness or different coating thicknesses a uniform blast result can be achieved by varying the advancing speed during blast cleaning The advancing speed depends on th...

Страница 17: ...Check the electric connections and motors for sediments of dirt foreign bodies and other contaminants Check the blast wheels blades impellers control cages feed spouts liners and fasteners for damages...

Страница 18: ...nance instructions of Original Equipment Manufacturers during your service and maintenance work Further is advised Clean the machine every day with air and non aggressive materials Never use a high pr...

Страница 19: ...um liners 26 27 and fix them with the nuts Place the side liners 23 24 25 inside the housing The sideliners may stick out the body for max 1mm Tighten the nuts Place the centre liner bottom part 22 Pl...

Страница 20: ...olt when mounting a new blastwheel Place the blastwheel 3 on the wheel hub and tighten the central fixing bolt Fix the blastwheel cover plate with the 4 nuts Insert the shim and control cage in the ce...

Страница 21: ...t forms a hard crust that stops the shot from moving through If this crusted dirt is not removed regularly the performance of the machine will reduce drastically The deflector should be checked and if...

Страница 22: ...on the belt drive must be observed continuously Fitting the belts Release the tension of the belt drive by reducing the distance between both shafts Insert the belt in the belt pulley grooves manually...

Страница 23: ...m between the chain wheels Fitting the chain Before mounting the chain it must be degreased to prevent any abrasive or abrasive particles from adhering The chain is supplied as a chain string and has...

Страница 24: ...tment of the magnetic valve Shocked blast wheel At the start of the blast process too much abrasive at once hits the wheel The travel speed is too high Clean wire mesh top up abrasive if necessary Abr...

Страница 25: ...drive Blast wheel motor does not switch on Motor protection switch has triggered Check and switch on again Check the mains power supply Blast wheel motor switches off during operation Safety fuse or...

Страница 26: ...ncrete roughening of smooth concrete or natural stone removes coatings with a thickness of 1 3 mm cleaning of steel surfaces Media nr 5 Abrasive S460 This media is used to create a coarse profile or t...

Страница 27: ...s at all time and could increase the exposure level over the total working period The declared vibration and noise emission levels represent the main applications of the machine The values may be meas...

Страница 28: ...roper collection system e g via your communal disposal location Despite the fact that this guide is made with care Blastrac takes no liability for errors in the manual and the possible consequences We...

Страница 29: ...gton Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac Germany Richard Byrd Stra e 15 D 50829 K ln Ossendorf Tel 0049 221 70 90 32...

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