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BLACKMER TRUCK PUMPS 

967300

 

INSTRUCTIONS NO. 201A-A00

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INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS 

MODELS: ATX300A, ATX300A-HYD 

Section 

Effective 

Replaces 

201A 
July 2007 
April 2005 

 

 

 

 

 

 

ATX MODELS 

 

ATX-HYD MODELS 

 

NOTE: Numbers in parentheses following individual 
parts indicate reference numbers on Blackmer Parts List 
No. 201A-A01. 

 

NOTE: Blackmer pump manuals & parts lists may be 
obtained from Blackmer’s website (www.blackmer.com) 
or by contacting Blackmer Customer Service 

 

 

TABLE OF CONTENTS

                                        

Page

 

PUMP DATA

 

 Technical 

Data ....................................................... 2

 

Initial Pump Start Up Information ........................... 2

INSTALLATION

 

 Pre-Installation 

Cleaning........................................ 3

 

Location and Piping ............................................... 3

 Truck 

Mounting ...................................................... 3

 Pump 

Drive ............................................................ 3

 Pump 

Rotation ....................................................... 3

 

To Change Pump Rotation .................................... 3

OPERATION

 

 

Pre-Start Up Check List ......................................... 4

 Start 

Up 

Procedures .............................................. 4

 Pump 

Speed .......................................................... 4

 

Reverse Pump Rotation......................................... 4

 Flushing 

the 

Pump ................................................. 4

 

Direct Acting Relief Valve ...................................... 5

 

Relief Valve Setting and Adjustment...................... 5

 

Optional Pneumatic Relief Valve ........................... 5

MAINTENANCE

 

 Strainers ................................................................ 6
 Lubrication ............................................................. 6
 Vane 

Replacement ................................................ 6

 Pump 

Disassembly ................................................ 7

 Pump 

Assembly ..................................................... 7

TROUBLE SHOOTING

.......................................

9

 

SAFETY DATA 

 

 

This is a SAFETY ALERT SYMBOL. 

When you see this symbol on the product, or in the manual, 
look for one of the following signal words and be alert to the 

potential for personal injury, death or major property damage 

 

Warns of hazards that WILL cause serious personal injury, 

death or major property damage. 

 

Warns of hazards that CAN cause serious personal injury, 

death or major property damage. 

 

Warns of hazards that CAN cause personal injury 

or property damage. 

NOTICE: 

Indicates special instructions which are very 

important and must be followed. 

 

NOTICE: 

 

Blackmer ATX truck pumps MUST only be installed in 
systems, which have been designed by qualified 
engineering personnel.  The system MUST conform to 
all applicable local and national regulations and safety 
standards. 

 

This manual is intended to assist in the installation and 
operation of the Blackmer ATX truck pumps, and MUST 
be kept with the pump. 

 

Blackmer ATX truck pump service shall be performed 
by qualified technicians ONLY.  Service shall conform 
to all applicable local and national regulations and 
safety standards. 

 

Thoroughly review this manual, all instructions and 
hazard warnings, BEFORE performing any work on the 
Blackmer truck pumps. 

 

Maintain ALL system and Blackmer ATX truck pump 
operation and hazard warning decals.

 

 

Dec 2008: Discontinued Models, parts availability may be limited. 

Содержание ATX300A

Страница 1: ...symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal injury death or major property damage Warns of hazards that WILL cause seri...

Страница 2: ...amage Do not operate without guard in place Operation without guards in place can cause serious personal injury major property damage or death PUMP DATA PUMP IDENTIFICATION A pump Identification tag c...

Страница 3: ...1 and Table 1 Do not operate without guard in place A drive shaft guard between the PTO and pump must be provided to prevent personal injury property damage or death Note A Drive Shaft Guard between t...

Страница 4: ...setting of the relief valve by momentarily closing a valve in the discharge line and reading the pressure gauge This pressure needs to be 15 20 psi 1 0 1 4 Bar higher than the maximum system operating...

Страница 5: ...ocknut and turn the adjusting screw outward or counterclockwise Replace the valve cap Refer to the individual Blackmer pump parts lists for various spring pressure ranges Unless specified otherwise pu...

Страница 6: ...end upon the application and conditions LUBRICATION NOTICE To avoid possible entanglement in moving parts do not lubricate pump bearings hydraulic adapter coupling or any other parts while the pump is...

Страница 7: ...as required Wash out the bearing seal recess of the head and remove any burrs or nicks from the rotor and shaft 1 Determine the mounting position of the pump when affixed to the mounting bracket 32 a...

Страница 8: ...s felt when turning the shaft by hand e Back off the nut the width of one lockwasher tang B Secure the nut by bending the closest aligned lockwasher tang into the slot in the locknut The pump should t...

Страница 9: ...rsized piping too many elbows fittings clogged strainer etc 5 Damaged or worn parts 6 Excessive restriction in discharge line causing partial flow through the relief valve 7 Relief Valve worn set too...

Страница 10: ...d incorrectly see Vane Replacement Broken Shaft 1 Foreign objects entering the pump 2 Viscosity too high for the pump speed 3 Relief valve not opening 4 Hydraulic hammer pressure spikes 5 Pump driver...

Страница 11: ...201A A00 Page 11 12 NOTES...

Страница 12: ...r com for complete information on all Blackmer products 1809 Century Avenue Grand Rapids Michigan 49503 1530 U S A Telephone 616 241 1611 Fax 616 241 3752 E mail blackmer blackmer com Internet Address...

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