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Ventless Hood System 

 

Table of Contents 

 

 

1 

Table of Contents 

 

Table of Contents ........................................................................................................................................1

 

Introduction..................................................................................................................................................2

 

Safety Precautions ....................................................................................................................................2

 

Safety Signs and Messages .................................................................................................................2

 

Specific Precautions .............................................................................................................................3

 

Safe Work Practices .............................................................................................................................3

 

Approvals  Information ..............................................................................................................................5

 

Fusible Links .........................................................................................................................................5

 

Pressure/Open Fryers ..........................................................................................................................5

 

Sandwich Grills .....................................................................................................................................5

 

Fryers Specifications ............................................................................................................................6

 

Griddles Specifications .........................................................................................................................6

 

Safety Labels ............................................................................................................................................7

 

Operation......................................................................................................................................................8

 

Principle of Operation................................................................................................................................8

 

Preparation................................................................................................................................................8

 

Start-Up .....................................................................................................................................................8

 

Shut-Down.................................................................................................................................................9

 

When to Replace the Filter........................................................................................................................9

 

Cleaning ....................................................................................................................................................9

 

Installation..................................................................................................................................................10

 

Unpacking and Handling .........................................................................................................................10

 

Inspection for Shipping Damage.........................................................................................................10

 

Location and Clearance ......................................................................................................................10

 

Assembly and Mounting..........................................................................................................................10

 

Air Deflector ........................................................................................................................................10

 

Fire Damper ........................................................................................................................................11

 

Particle/Odor Filter ..............................................................................................................................11

 

Restraining Device..............................................................................................................................11

 

Fire Extinguishing System ..................................................................................................................12

 

Wiring ......................................................................................................................................................13

 

Standard Electrical Connection ..........................................................................................................14

 

Appliance Electrical Connection .........................................................................................................14

 

Maintenance...............................................................................................................................................15

 

Scheduled Maintenance..........................................................................................................................15

 

Cleaning the Grease Baffle.................................................................................................................16

 

Replacing the Particle/Odor Filter.......................................................................................................16

 

Replacement Parts ....................................................................................................................................17

 

Assemblies ..............................................................................................................................................17

 

Components ............................................................................................................................................25

 

Wiring Diagrams ........................................................................................................................................26

 

Notes...........................................................................................................................................................27

 

 

Содержание FH-28WM

Страница 1: ...CS TM 042 01 Revised 04 17 13 Ventless Hood System MODEL FH 28WM WALL MOUNT Service Manual Serial Numbers 120646 and Higher ...

Страница 2: ...ipment date from BKI whichever comes first WARRANTY COVERAGE This warranty covers on site labor parts and reasonable travel time and travel expenses of the authorized service representative up to 100 miles round trip and 2 hours travel time and performed during regular weekday business hours EXCEPTIONS Any exceptions must be pre approved in advance and in writing by BKI The extended door warranty ...

Страница 3: ...Preparation 8 Start Up 8 Shut Down 9 When to Replace the Filter 9 Cleaning 9 Installation 10 Unpacking and Handling 10 Inspection for Shipping Damage 10 Location and Clearance 10 Assembly and Mounting 10 Air Deflector 10 Fire Damper 11 Particle Odor Filter 11 Restraining Device 11 Fire Extinguishing System 12 Wiring 13 Standard Electrical Connection 14 Appliance Electrical Connection 14 Maintenanc...

Страница 4: ...low is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instru...

Страница 5: ...gned for this application only other filters will not work properly Use only a BKI particle odor filter Safe Work Practices Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Keep this manual with the Equipment Thi...

Страница 6: ...it and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire departments near your telephone Know your responsibility as an Employer Make certain your employees know how to operate the equipment Make certain your employees are aware of the saf...

Страница 7: ...e links to be UL Listed 165 F load rating 3 45 lbs Pressure Open Fryers Pressure fryers acceptable for use with this hood shall be constructed such that when the lid is released or unlatched it shall spring to the fully open position within four seconds Fully open is defined as vertical upright position 80 or more from the closed position The lid must open without operator or electrical assistance...

Страница 8: ...ture 375 F 191 C Maximum shortening capacity 110 lbs 50kg Maximum cooking surface area 396 sq in 2555 sq cm USE ELECTRIC FRYERS AND SINGLE VAT FRYERS ONLY Griddles Specifications Volts 208 240 Phase 1 or 3 Maximum Amps 38 5 Maximum Input 8 KW Frequency 60 Hz Maximum griddle surface area 450 sq in 2903 sq cm Maximum cooking surface temperature 450 F 232 C USE ELECTRIC GRIDDLES ONLY ...

Страница 9: ...Ventless Hood System Introduction 7 Safety Labels ...

Страница 10: ...trapped A charcoal filter contained in this particle odor filter helps to remove cooking odors from the air The filtered air then passes through the blower and is returned to the room Preparation The following conditions must be met for the Filter Hood to function The particle odor filter must be installed The grease baffle must be installed The filter door must be shut The fire extinguisher syste...

Страница 11: ...n to Replace the Filter The particle odor filter should be replaced when the CHANGE FILTER light illuminates In low to medium volume applications the filter may need replacement prior to the CHANGE FILTER light illuminating If you smell a strong odor coming from the face of the filter and the CHANGE FILTER light is not illuminated the filter needs to be replaced If necessary refer to the procedure...

Страница 12: ...material MUST be retained to show the inspector from the shipping line Location and Clearance Place the Filter Hood in a location with clearance according to the data below These distances provide for proper clearance to combustible surfaces access for maintenance and proper air flow from hood exit vent MINIMUM CLEARANCE HOOD TO COMBUSTIBLE 18 in SIDES 0 in BACK 0 in TOP 0 in BOTTOM NON COMBUSTIBL...

Страница 13: ...corner carefully slide the filter into the unit 4 Close and latch the door Restraining Device Install restraining device to secure the appliance to the wall Adjust restraining cable to allow no more than two inches 2 of appliance movement In the event of an appliance fire serious injury property damage or death could occur if the appliance is not secured to the hood A restraining device has been p...

Страница 14: ...ystem To locate an authorized Range Guard Distributor use the following contact information Ronald Woodward Technical Service Specialist Badger Fire Protection 4251 Seminole Trail Charlottesville Va 22911 Office 800 446 3857 ext 111 Fax 434 974 4113 Mobile 434 981 0505 1 After the hood has been properly secured to prevent movement locate the end of line remote pull station at a point of egress or ...

Страница 15: ...o cylinder 8 Recheck installation procedure to insure that nothing has been overlooked Wiring Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation Ensure that a licensed electrician perform the electrical installation In the event of an appliance fire serious injury property damage or death could occur if the appliance is...

Страница 16: ...minals L1 L2 and L3 of the contactor 5 Replace electrical box cover 6 Insert plug into receptacle located in the hood 7 Install cover over plug Appliance Electrical Connection This connection is for appliances requiring a Listed flexible conduit connections 1 Remove receptacle and four wires T1 T2 T3 and Ground 2 Cover junction box hole with provided plate and hardware removed from receptacle 3 Re...

Страница 17: ...ning the baffle Weekly User Particle Odor Filter Inspect particle odor filter In low to medium volume applications the filter may need replacement prior to the indicating light turning on This condition will be evident by a strong odor coming from the face of the filter If necessary refer to the procedure in this manual for replacing the filter Monthly User Door and Filter Interlock Check door and...

Страница 18: ...unit 2 Open the filter door on the front of the unit by rotating the handle counter clockwise 3 Slide the used filter out of the unit 4 Remove the replacement filter from the plastic bag 5 Observing the UP arrows on the filter with a hand at each front corner carefully slide the filter into the unit When installing a new filter slight resistance should be observed as the filter is being slid into ...

Страница 19: ...se note the serial number on the rating tag affixed to the unit Assemblies Description Assembly Figure Table Cabinet Door AB37108900 Figure 1 Table 1 Electrical Box AN37138500 Figure 2 Table 2 Blower Motor AB37113400 Figure 3 Table 3 Right Side Cabinet AN37134900 Figure 4 Table 4 Fire Piping System AN37133500 Figure 5 Table 5 Cylinder ELL Bushing AN37131400 Figure 6 Table 6 Fire Detection System A...

Страница 20: ...T 2 FB37108802 1 BACK DOOR 3 FA37109002 1 PLATE DOOR HINGE MOUNTING 4 H0075 1 HINGE 4 INCH 1 1 8 OFFSET 5 L0036 1 LATCH VISE ACT T HNDLE LFH42 63 6 G0079 4 25ft GASKET HI TEMP BLACK SILICONE DOOR 7 SCR026 3 SCREW 10 24 X 3 4 SOC FL HD 8 SCR004 12 SCREW 8 X 3 8 PHIL TRUSS HD 9 N0409 1 DECAL LOGO LARGE DIE CAST 10 SCR113 2 SCREW 4 X 1 4 SLTD TRUSS HD ...

Страница 21: ...B37131700 1 JUNCTION BOX WELD FH 5 NUT048 8 NUT 6 32 HEX ZINC PLTD 6 NUT051 7 NUT 10 24 HEX ZINC PLTD 7 F0336 2 FUSE 5A 250V FNM5 TIME DELAY 8 F0100 2 FUSE 1A 300V SC 1 TIME DELAY 9 FT0322 1 PLUG ELEC 3P4W 60A 250V 10 FH0001 2 FUSE HOLDER 15A 300V HPF EE 11 FH0006 2 FUSE HOLDER 30A 600V HPF 12 R0129 1 RELAY 3POLE 60A 208 240 50 60 13 WSH089 8 WASHER 6 INT LOCK ZINC PLATED 14 WSH090 7 WASHER 10 LOC...

Страница 22: ...Ventless Hood System Replacement Parts 20 Figure 3 Blower Motor ...

Страница 23: ...037 4 WASHER 3 16 SAE FLAT 5 NUT049 8 NUT 8 32 HEX 6 SP0013 4 SPACER FOR 8 X 1 2 LG 7 FN0005 1 HOUSING BLOWER CLOCKWISE 8 FN0004 1 WHEEL BLOWER 5 3 4 CLKWS RT 9 FB37115200 1 CONDUIT 1 2 FT0323 10 10 FT0320 2 COMPRESSION FTG 1 2 STRAIGHT 11 FN0006 1 WHEEL BLOWER 5 3 4 CTCKWS LT 12 FN0007 1 HOUSING BLOWER C TR CLK WISE 13 SCR004 6 SCREW 8 X 3 8 PHIL TRUSS HD 14 FB37113602 1 PLATE LEESON FAN MOUNTING...

Страница 24: ...Ventless Hood System Replacement Parts 22 Figure 4 Right Side Cabinet ...

Страница 25: ...CUUM 371 3 S0099 1 SWITCH VACUUM 371 4 S0101 1 SWITCH VACUUM 371 5 SCR289 8 SCREW 10 32 X 1 2 PHIL TRUSS 6 NUT051 8 NUT 10 24 HEX ZINC PLTD 7 WSH090 8 LOCK WASHER SWITCH MOUNTING 8 PL0004 1 PILOT LIGHT ROUND 250V 9 S0073 2 SWITCH PUSHBUTTON MICRO 10 S0310 1 SWITCH FLUSH GREEN PUSH 11 S0307 1 SWITCH NO BLOCK GE P9B10VN 12 S0311 1 SWITCH EXTENDED RED PUSH 13 S0306 1 SWITCH NC BLOCK GE P9B01VN ...

Страница 26: ...3 FE0039 2 SWIVEL ADAPTER B120021 4 FE0040 2 NOZZLE ADP 3 8 F THREAD Figure 6 Cylinder ELL Bushing Parts 1 2 3 4 5 6 7 Table 6 Cylinder ELL Bushing Parts List ITEM PART QTY DESCRIPTION 1 FB37139102 1 FIRE TANK SEAL FH HOOD 2 FE0011 1 CYLINDER 1 25 GAL 3 FE0037 1 REDUCING ADAPTER FOR FE0011 4 FT0220 1 UNION 1 4 BLK 5 FT0222 1 NIPPLE 1 4 X C BLK 6 FT0345 1 ELL STREET 1 4 NPT 90 DEG 7 O0024 1 O RING ...

Страница 27: ... FH LFH 2 FE0041 1 CONTROL BOX A CO2 BADGER 3 FE0042 1 MICROSWITCH KIT A CONTROL 4 FT0288 1 COMPRESSION FITTING 1 2 1 2NPT 5 FT0554 1 COMPRESSION FITTING BRASS 6 FE0022 4 HOOK S KIDDE 216209 7 FE0021 2 FUSIBLE LINK 165 DEG F Components Description Part Item REMOTE FIRE SYSTEM SURFACE FE0014 1 RESTRAINING DEVICE LGF FH HOOD FT0279 2 ELEC RECEPT COVER WELD FH28 WALL MT WB37131700 3 1 2 3 ...

Страница 28: ...Ventless Hood System Wiring Diagrams 26 Wiring Diagrams ...

Страница 29: ...Ventless Hood System Notes 27 Notes ...

Страница 30: ...CS TM 042 01 Revised 04 17 13 2812 Grandview Dr Simpsonville S C 29680 USA http www bkideas com Made and printed in the U S A LI0221 0908 ...

Страница 31: ...Ventless Hood System Notes 2 REVISION HISTORY REVISION DATE REVISED BY DESCRIPTION 01 04 17 13 KW Initial Release Supersedes all previous releases ...

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