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KT-230-1

11

5.4

Motor start function

The compressor control module controls the activation
and deactivation times of the motor contactors. In the
state of delivery, the time relay control is configured for
the installed motor.

5.5

Wiring in the state of delivery

The following components are pre-installed and wired
in the state of delivery:

• Oil heater (standard, R8)

• Oil monitoring (standard, F4)

• Discharge gas temperature sensor (standard, R7)

• additionally for equipment version A: 2 solenoid

valves for capacity control (Y3-1 and Y3-2)

• additionally for equipment version B: 1 solenoid

valve for start unloading (Y1) and 1 solenoid valve
for capacity control (Y3-2)

• and additionally during the market launch phase:

High pressure switch (standard, F5)

These components are shown in a slightly darker grey
in the schematic wiring diagram. Modification to these
components or their wiring is not required and should
not be done without consulting BITZER.

All other optional components are shown in light grey.
They are delivered as accessories kit and must be
mounted and wired.

5.6

High pressure switch

According to the EN 378, each compressor must be
provided with a high pressure switch (F5) for safety cut-
out in the safety chain. This switch can be mounted dir-
ectly to the compressor and integrated into the elec-
trical safety chain via the CM-RC-01. Mounting position
see chapter Dimensional drawings, page 6, connect the
cables directly to the terminal strip CN3 according to
the schematic wiring diagram.

If optional application limits monitoring is installed, the
installation of a low pressure switch is not necessary
because the automatic low pressure cut-out function of
the compressor control module is active.

6

Connecting cables

Electrically connect the compressor control module in
accordance with the schematic wiring diagram. Ob-
serve the safety standards EN 60204, EN 60364 and
national safety regulations.

WARNING
Risk of electric shock!
Before working on the terminal box, module
housing and electrical lines: Switch off the main
switch and secure it against being switched on
again!
Close the terminal box and the module housing
before switching on again!

!

!

NOTICE
The compressor control module may be dam-
aged or fail!
Never apply any voltage to the terminals of CN7
to CN12 – not even for test purposes!
The voltage applied to the terminals of CN13
must not exceed 10 V!
The voltage applied to terminal 3 of CN14 must
not exceed 24 V! Do no apply voltage to the
other terminals!

The CM-RC-01 is installed directly above the terminal
box for the power connection of the compressor. For
the 8-cylinder compressors, it is located in the terminal
box.

Compressor power connection

• Remove the module housing cover.

• The module housings of the 4-cylinder and 6-cylin-

der compressors are screwed to the terminal box for
the power connection of the compressor. Remove
the module housing. Make sure that the two orange
cables and the protective earth conductor are not
damaged and that the connections do not become
detached. The orange cables are the motor temper-
ature sensor cables.

• Connect the power connection cable for the com-

pressor motor according to the label on the lower
part of the module housing and the Operating In-
structions KB-104. The label for 8-cylinder com-
pressors is located on the inside of the terminal box
cover.

• Both orange cables and protective earth conductor:

Check the cables. Check the cable connections on
the terminal plate for tight seat.

• Re-attach the module housing on 4-cylinder and 6-

cylinder compressors.

Содержание KT-230-1

Страница 1: ...r ECOLINE reciprocating compressor Translation of the original document English 2 Verdichtersteuermodul f r ECOLINE Hubkolbenverdichter Originaldokument Deutsch 16 CM RC 01 Electrically skilled instal...

Страница 2: ...t function 11 5 5 Wiring in the state of delivery 11 5 6 High pressure switch 11 6 Connecting cables 11 6 1 Required electrical connections on the CM RC 01 12 6 2 Optional electrical connections 12 6...

Страница 3: ...le have been built in accordance with state of the art methods and current regulations Particular importance was placed on user safety The notes given in the Operating Instructions KB 104 must be foll...

Страница 4: ...ge to the other terminals 3 Technical data Compressor control module Operating voltage 115 230 V 10 15 50 60 Hz max 600 VA Required fuse 4 A time lag at 230 V 8 A time lag at 115 V Inputs outputs and...

Страница 5: ...fuse protects the CM RC 01 if a short circuit occurs in one of the connected components oil heater additional fan or in a solenoid valve A warning is output in the BEST Software or via Modbus Place o...

Страница 6: ...ty regulator Y3 2 B CRII 2 B CRII 2 B CRII 2 3rd capacity regulator Y3 3 Option CRII 3 Monitoring of application limits High pres sure transmitter B6 and low pressure transmitter B7 Option Option Opti...

Страница 7: ...r com pressors The module activates the additional fan in the lower part load range to cool down the motor if necessary This is done for 4 cylinder compressors in a part load range below 50 and for 6...

Страница 8: ...nd operation with frequency inverter only one contactor is required For operation with frequency inverter please observe the following Emit the release signal to the compressor control module only aft...

Страница 9: ...Input GND Data Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 11 K2 10 M 3...

Страница 10: ...t GND Data Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 10 K2 11 M 3 F13 8...

Страница 11: ...the compressor control module is active 6 Connecting cables Electrically connect the compressor control module in accordance with the schematic wiring diagram Ob serve the safety standards EN 60204 E...

Страница 12: ...hem to the discharge gas line and or the suction gas line as close as possible to the valves using a refrigerant hose for each valve Length of the refrigerant hose at least 200 mm to avoid dew formati...

Страница 13: ...ed with ca pacity regulators The minimum capacity step of 50 is the lower regulation limit for 8 cylinder com pressors and for 4 cylinder compressors with one capacity regulator In this case the CM RC...

Страница 14: ...pressor 8 compressor cut outs within one hour Application limits option Condensing temperature evaporation temperature 120 s 2 K within the application limits 2 K outside the application limits locks...

Страница 15: ...e MAIN SETUP win dow and the DATE and TIME lines Correct the data if necessary 8 2 2 Checking the motor start function The compressor control module controls the activation and deactivation times of t...

Страница 16: ...ildern 22 5 4 Motoranlauffunktion 24 5 5 Verkabelung im Auslieferungszustand 25 5 6 Hochdruckschalter 25 6 Kabel anschlie en 25 6 1 Erforderliche elektrische Anschl sse am CM RC 01 26 6 2 Optionale el...

Страница 17: ...baut Auf die Sicherheit der An wender wurde besonderer Wert gelegt Zus tzlich zu dieser Technischen Information m ssen die Hinweise in der Betriebsanleitung KB 104 eingehal ten werden Betriebsanleitun...

Страница 18: ...nung 115 230 V 10 15 50 60 Hz max 600 VA erforderliche Sicherung 4 A tr ge bei 230 V 8 A tr ge bei 115 V Ein und Ausg nge sowie Peripherieger te Relaisausg nge f r Motor sch tze Klemmleiste CN2 Dauers...

Страница 19: ...Bauteile lheizung Zusatzventilator oder in einem Magnetventil ein Kurzschluss auftriff In der BEST Software oder ber Modbus wird eine Warnung ausgegeben Aufstellort zul ssige Umgebungstemperatur 30 C...

Страница 20: ...II 2 Anlaufentlastung Y1 B SU B SU B SU Leistungsregler Y3 2 B CRII 2 B CRII 2 B CRII 2 3 Leistungsregler Y3 3 Option CRII 3 Einsatzgrenz berwachung Hochdruckmes sumformer B6 und Niederdruckmessum for...

Страница 21: ...linder Verdichter bei 50 und bei 6 Zylinder Verdichtern bei 66 Zur Motork hlung schaltet das Modul den Zusatzventi lator im unteren Teillastbereich bei Bedarf zu bei 4 Zy linder Verdichtern unterhalb...

Страница 22: ...it Fre quenzumrichter wird ebenfalls nur ein Sch tz ben tigt Bei Betrieb mit Frequenzumrichter beachten Freigabe signal an das Verdichtersteuermodul erst nach dem La den des Gleichspannungszwischenkre...

Страница 23: ...GND Input GND Data Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 11 K2 10 M...

Страница 24: ...Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 10 K2 11 M 3 F13 8 K3 12 F17...

Страница 25: ...sche Niederdruckab schaltfunktion des Verdichtersteuermoduls aktiv 6 Kabel anschlie en Verdichtersteuermodul gem Prinzipschaltbildern elektrisch anschlie en Sicherheitsnormen EN 60204 IEC 60364 und na...

Страница 26: ...Hochdruckmessumformer B6 2CP5 71 47 Niederdruckmessumformer B7 2CP5 71 49 Montageposition An Druckgas bzw Sauggasleitung m glichst dicht an den Ventilen mit je einem K ltemit telschlauch anschlie en...

Страница 27: ...mmleiste CN13 Klemmen 1 und 2 Regelsignal 0 bis 10 V Gleichspannung eines Ana logausgangs des Anlagenreglers Regelg te 0 5 bei 100 lineare Regelcharakteristik siehe Abbildung CRII 0 2 4 6 8 10 12 U V...

Страница 28: ...ass der Verdichter innerhalb der Einsatzgrenzen ausgeregelt werden kann Warnung Warning Die Warnschwelle ist berschritten wenn die Einsatz grenze fast erreicht ist Die gelbe LED leuchtet Diese ist ein...

Страница 29: ...satzgrenze verriegelt nach 30 s 4 K au erhalb der Einsatzgrenze verriegelt sofort Niederdruck Option 0 2 bar in BEST Software eingegebener re lativer Druck ver riegelt sofort Hochdruck Option 32 bar i...

Страница 30: ...iefe rungszustand f r den Verdichter in den es eingebaut ist und f r dessen Motor konfiguriert Datum und Uhr zeit sollten gepr ft und ggf angepasst werden Instal lierte Optionen m ssen anschlie end eb...

Страница 31: ...hert alle Betriebsparameter in 10 Sekunden Intervallen mindestens der letzten 14 Tage detailliert die letzten 10 St rungen Statistiken f r die letzten 365 Tage Diese Daten k nnen mit der BEST Software...

Страница 32: ...15 71065 Sindelfingen Germany Tel 49 0 70 31 932 0 Fax 49 0 70 31 932 147 bitzer bitzer de www bitzer de Subject to change nderungen vorbehalten Toutes modifications r serv es 80306301 05 2016 8030630...

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