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BIRO VTS-41, Руководство по эксплуатации и список запасных частей

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17

NEW STYLE EXTERNAL AND INTERNAL VACUUM PUMPS

Exploded Product View, Parts, and Ordering Information

DOA-V722-AA

DOA-V502-BN

DOL-701-AA

VTS-AP500

DESCRIPTIONS

VTS-AP513

VTS-AT712A

VTS-AP110
VTS-AF817
VTS-AP504

VTS-AF819A
VTS-BB330A

RIVOT

HEAD O-RING

HEAD

LEAF VALVE
VALVE PLATE
VALVE RETAINER

REF.

1

2*
3*
4*
5*

6

7*

9

VTS-AF809

VTS-AF818B

VTS-AA929
VTS-AD996

VTS-AF533

VTS-AP534

DIAPHRAGM-VACUUM

FILTER/MUFFLER ELEMENT
VALVE LIMITER

FELT SPACER

10
11
12
13
14
15
16

Qty

1
1
2
1
2
1
1
1
1
1
3
1
1
1

VALVE SCREW
RETAINER PLATE

SPACER
FAN- DOA, DOL

8*

VTS-AF807

GRILLE

4

SERVICE KIT (not shown)

VTS-AP523A

VT611S

CARRYING HANDLE (not shown)

1
1

VTS-AF875

ON/OFF SWITCH (not shown)

1

5 AMP TIME DELAY FUSE

VTS-AP526

VT418-FS

CRANKCASE COVER

18
19

1
2

VTS-AP525

CRANKCASE COVER SCREW

2

VTS-AP519

VALVE PLATE ASSEMBLY

17

1

When corresponding or ordering parts, please give model and serial number. 

* Denotes parts included in the Service Kit. 
* The Service Kit may contain parts for more that one model or style diaphram part. 

   Parts not needed may be discarded.

19

Valve Plate Assembly (available separately)

(Valve Plate Assembly also includes items 7 & 8

as shown in the main exploded view)

Содержание VTS-41

Страница 1: ...MANUAL PARTS LIST MODEL VTS 41 REMOTE PUMP VTS 41 42 274 4 18 12 B MODEL VTS 42 INTERNAL PUMP IMPORTANT SAFETY NOTICE This Manual contains important safety instructions which must be strictly followed when using this equipment ...

Страница 2: ...A VACUUM VTS 41 PARTS DIAGRAMS VTS 42 WIRING DIAGRAMS OPERATOR S SIGNATURE PAGE LIMITED WARRANTY 1 3 2 5 6 7 8 9 18 26 25 3 OPERATION OF VTS 41 ONLY 4 VTS 42 PARTS DIAGRAMS VACUUM PUMP OPERATION AND SERVICE 15 17 VTS 41 WIRING DIAGRAMS 19 20 INLET FILTER OPERATION AND SERVICE 12 14 10 14 21 OPERATOR S NOTES 22 GENERAL MAINTENANCE 23 CLEANING 24 OPERATOR S NOTES ...

Страница 3: ...nt If you are uncertain about a particular task ask your supervisor This Manual contains a number of safe practices in the SAFETY TIP section Additional warnings are placed throughout the Manual Warnings related to your personal safety are indicated by OR Warnings related to possible damage to the equipment are indicated by BIRO also has provided warning labels on the equipment If any warning labe...

Страница 4: ...The Motor Cover Plate for Preparing the Product NEVER Operate Vacuum Pump Unless Properly Connected to Tumbler Drum ALWAYS Turn Off Unplug From Power Source and Perform Lockout Tagout Procedure to This Machine BEFORE Attempting to Unjam or Unclog Cleaning or Servicing NEVER Leave Machine Unattended While Operating PROMPTLY REPLACE Any Worn or Illegible Warning Labels ALWAYS Read Operation and Serv...

Страница 5: ...e for Preparing the Product A FOOD HANDLING TO PREVENT CONTAMINATION 1 ALWAYS wash hands thoroughly with warm soap and water before and after handling raw fish poultry or meats 2 ALWAYS clean and sanitize all utensils and surfaces that have been in contact with raw products 3 ALWAYS store cold foods at or below 45 F 7 2 C B TO PROCESS PRODUCT 1 Insert baffles into Stainless Steel drum Be sure that...

Страница 6: ...ween 15 and 20 inches Hg NEVER EXCEED 20 Hg 9 Close valve handle on drum lid Perpendicular to valve body Turn vacuum pump to OFF position and unplug from power source Remove vacuum hose from valve Drum contents are now sealed in a vacuum 10 Lay drum horizontally on roller with lid end facing away from machine timer controls 11 Plug tumbler motor into a grounded 60 Hz 115 volt 10 amp power source 1...

Страница 7: ...ulled allow to continue running until gauge reads between 15 and 20 inches Hg NEVER EXCEED 20 Hg 9 Close valve handle on drum lid Perpendicular to valve body Turn vacuum pump to OFF position and unplug from power source Remove vacuum hose from valve Drum contents are now sealed in a vacuum 10 Lay drum horizontally on roller with lid end facing away from machine timer controls 11 Turn timer control...

Страница 8: ...fferences in the diameter of the drum opening and the diameter of the lid These differences are normal and have no impact on the performance of your tumbler Make sure that the lid gasket is sealed properly Center the lid in the opening of the drum Start the vacuum pump Apply pressure in the center of the lid SEAL LID AND DRUM ASSEMBLY 1 BE SURE SEAL IS PUSHED ON COMPLETELY 2 PUSH LID ON TO DRUM WH...

Страница 9: ...7 OPERATOR S NOTES ...

Страница 10: ... no 41321 Rivet chain after serial no 41322 Master link spring clip Sprocket Guide for 15 high drum Driving shaft Driven shaft VT443S VT445S 1 VT448S VT450S VT461S VT462S VT474S Sprocket chain cover Drive wheel with O ring Label VTS 41 control panel Timer socket Motor box less cover Motor box cover Terminal strip 4 circuit Item No Description VT478S VT492S VT513S VT740S VTS7154 VTS7170 VTS7179 VT4...

Страница 11: ...ple NPT Vacuum pump w toggle 220 50 1 Inlet filter Item No Description VT415S 2 VT425S VT425S 1 VT428S 2 VT429S 2 VT430S VT434S 1 Drum lid assembly SS with guide 155 1 Baffle only for 15 high drum Baffle only for 16 high drum Drum with baffles and guide 155 1 Drum only without baffles but with guide 155 1 Lid assembly with ball valve Lid gasket Item No Description VT453S VT454S Nipple only Ball va...

Страница 12: ...e MPT SS Timer socket Label filter Vacuum pump 115 60 1 Vacuum pump 220 50 1 VTS7162 60 VTS7170 VTS7179 VT740S VTS7154 VTS7209 Vacuum pump 220 60 1 Power cord w 120V plug 8 16 3 Toggle switch boot O ring Oval handle Spring clip holder VT444S Motor pump cover VT467S VT468S VT470S VT471S VT474S VT475S R VT476S VT477S Label VTS 42 control panel Elbow 45 x x FPT SS Elbow 90 x FPT SS Hose barb x brass ...

Страница 13: ...453S VT454S Nipple only Ball valve only IMPORTANT Always Advise Model Serial Number When Ordering Parts WW15S VT422 VT435 VT437 VT440S Wrought Washer 9 16 I D x 1 O D Vacuum gauge Quick disconnect coupler MPT Hose 5 with MPT crimped ends Motor pump box less cover Item No Description VT436 Tee x x MPT brass VT469S VT470S VT471S VT472S VTS7121 VTS7191 Elbow 90 x FPT Brass Elbow 90 x FPT SS Hose barb...

Страница 14: ...ere are no moving parts 4 The filter element should be removed and cleaned or replaced monthly 5 To remove the filter element SHUT OFF VACUUM PUMP and depressurize the unit a Unscrew threaded bowl b Unscrew element assembly c Clean bowl and filter element Reassemble or replace filter element Clean bowl with mild soap and water only Do not use detergents cleansing agents such as acetone alcohol ben...

Страница 15: ... x NPT External filter Item No Description VT468S Elbow 45 x x FPT SS VT471S Hose barb x brass MPT 44 VT475S R Hose I D x O D Nylobrade VT487S VT498S Coupling FPT brass Bushing MPT x FPT brass VTS7160 90 street MPT x FPT brass WW15S Wrought Washer 9 16 I D x 1 O D VT684 Rubber grommet external filter VT685 Hose barb FPT x hose brass VTS7121 1E Element kit VTS7121 1K External filter retrofit kit VT...

Страница 16: ... be replaced once a month for proper vacuum and pump operation One 1 Part No VTS7121 1E replacement filter has been included with your machine 2 Unscrew the filter holder Lower the filter carefully from the mounting stud Note the order of the parts 3 Reassemble the filter in the reverse order Taking special care that the sight bowl is fully seated and locked VTS 42 VTS7121 1 FILTER MAINTENANCE ...

Страница 17: ...olds each valve in place The stainless steel inlet and outlet valves are interchangeable Clean them with water When replacing the outlet valve place the new valve in location and note there is a retaining bar near the machine screw hole The retaining bar holds the valve in position When replacing the inlet valve note that the valve holder is marked with an X in one corner This X should be in the l...

Страница 18: ...TS AF820 VTS AF713 VTS AT712A VTS AF804 VTS BB317 VTS AF856 VTS AF817 RIVOT HEAD GASKET COVER HEAD VALVE SCREW VALVE LIMITER REF 1 2 3 4 5 6 7 9 VTS AF819A VTS AF809 VTS AF818B VTS AA929 VTS AD996 VTS AT837 VTS AE946 FAN Clockwise RETAINER PLATE FILTER MUFFLER ELEMENT FILTER ELEMENT DIAPHRAGM VACUUM RED 10 11 12 12A 13 14 15 Qty 1 1 2 1 1 2 1 2 1 1 1 3 1 1 1 LEAF VALVE VALVE RETAINER FELT SPACER S...

Страница 19: ... 1 1 1 3 1 1 1 VALVE SCREW RETAINER PLATE SPACER FAN DOA DOL 8 VTS AF807 GRILLE 4 SERVICE KIT not shown VTS AP523A VT611S CARRYING HANDLE not shown 1 1 VTS AF875 ON OFF SWITCH not shown 1 5 AMP TIME DELAY FUSE VTS AP526 VT418 FS CRANKCASE COVER 18 19 1 2 VTS AP525 CRANKCASE COVER SCREW 2 VTS AP519 VALVE PLATE ASSEMBLY 17 1 When corresponding or ordering parts please give model and serial number De...

Страница 20: ...18 VTS 41 WIRING DIAGRAM IMPORTANT Always Advise Model Serial Number VTS 41 WIRING DIAGRAM FOR VARIABLE SPEED 115 VOLTS 60 HERTZ 1 PHASE ...

Страница 21: ...19 220 VOLTS 50 60 HERTZ 1 PHASE VTS 42 WIRING DIAGRAM IMPORTANT Always Advise Model Serial Number 115 VOLTS 60 HERTZ 1 PHASE ...

Страница 22: ...20 VTS 42 WIRING DIAGRAM IMPORTANT Always Advise Model Serial Number 220 VOLTS 60 HERTZ 1 PHASE With 90 Volts DC Variable Speed and ATC405A Timer ...

Страница 23: ...21 OPERATOR S NOTES ...

Страница 24: ... could cause damage to the inlet valve WARNING The motor is thermally protected and can automatically restart when the overload resets Always disconnect from power source before servicing Personal Injury could be the result 1 Do not at any time lubricate any of the parts with oil grease or petroleum products or clean with acids caustics or chlorinated solvents Never allow the diaphram to contact a...

Страница 25: ...nd in or on the Machine for Any Length of Time 1 Turn OFF unplug machine from power source and perform lockout tagout procedures 2 The drum drum lid baffles in Stainless Steel drum and gasket can be removed and washed in utensil sink Be sure to flush the vacuum valve with warm soapy water and rinse with clean water thoroughly The drum drum lid baffles from Stainless Steel drum and gasket should be...

Страница 26: ...24 OPERATOR S NOTES ...

Страница 27: ...HIS ENTIRE MANUAL BEFORE SIGNING BELOW MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND THIS MANUAL I REALIZE THAT THIS MACHINE IF OPERATED CARELESSLY CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS NAME PRINT SIGNATURE SUPERVISOR S DATE INITIALS ...

Страница 28: ... only by a certified electrician BIRO is not responsible for service charges or labor required to replace any part covered by this limited warranty or for any damages resulting from misuse abuse lack of proper or recommended service EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES BIRO gives no warranties other than those expressly stated in this limited warranty THE IMPLIED WARRANTY OF MERCHANT...

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