
8.0 Isolating the DryCal from Other Instruments
The DryCal DC-Lite will mimic the flow source being used. Therefore, if the flow
source exhibits flow pulsation, Bios recommends the use of an isolation device.
Use of a 25mm, 0.8m filter cassette creates a suitable backpressure for most flow
rates used in industrial hygiene applications. This smoothes the slight pulsation
caused by the stroke of the sampling pump’s piston, allowing for more stable
DC-Lite flow readings.
In addition to flow source pulsation, the closure of the DC-Lite's valve at the
beginning of each flow reading inserts a small pressure spike into the flow stream.
Generally, the pressure spike is negligible. However, it may interact with some
instruments (such as some mass flow controllers). A common solution is to isolate
the DryCal with a restriction as described in Sections 8.1–8.4
8.1 Use with Instruments that Contain Internal
Mass Flow Controllers (MFCs)
For some flow instruments with MFCs and large internal dead volumes (such as
some PM 2.5 monitors) results may not correlate between the instrument and the
DryCal, for the reasons describe in Section 8.0. To eliminate these discrepancies,
Bios offers an active regulation device, part DC-IR-H, to provide a constant
insertion pressure that renders the DC-Lite’s pressure spike negligable.
8.2 Use with Personal Air Samplers
The DC-Lite may be used to verify the flow rate of personal air samplers. Due to
flow source pulsation, to ensure accurate calibrations Bios recommends the use of
an isolating flow restriction, as described in Section 8.0. When placed in-line
between the sampling pump (flow source) and the DC-Lite, a standard MSHA-
approved respirable dust filter or equivalent should provide sufficient flow
source isolation.
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7.1 Charging the Battery
Before using your DryCal DC-Lite, be sure that the battery system has been fully
charged to ensure that unit will perform without interruption. Using the DC-Lite
with a low battery will not affect the product’s accuracy, but may affect the
valve performance.
The DC-Lite is equipped with a battery indicator that provides battery charge
indication at three levels. When the battery indicator on the display is empty the
unit will continue to operate for a limited period of time before shutting down.
To Charge the DC-Lite
To view the actual charging status during the charging period, disconnect the
battery charger and wait 3–5 minutes. When the indicator is solid black the battery
is fully charged. Bios recommends leaving the DC-Lite on charge when not in use
to prevent battery degradation.
1
Connect only the appropriate Bios 12 VDC charger, provided with the DC-Lite
calibrator, into a standard wall outlet.
2
Insert the charger barrel plug into the charging jack located on the right side
of the DC-Lite housing above the inlet and outlet ports. A green Charge LED
will illuminate while the unit is charging. Full charge takes 8–12 hours, and
the DryCal can be used while charging.
7.2 Battery Maintenance & Storage
The DC-Lite’s lead-acid battery will not exhibit the memory effect common to
nickel-cadmium batteries. It may be left on charge for an indefinite time period
without damage.
Long-term storage without charging can damage the battery pack,
therefore if the DC-Lite cannot be left charging continuously, it should be
fully charged at least once every three months and should be placed in
storage only after achieving a full charge.
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