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CNCR-230 • Two-wire 4-20 mA/HART

6

Fig. 3: Connecting the PC to the signal cable
1 Sensor

2 HART resistance 250 Ω (optional depending on evaluation)

3 Connection cable with 2 mm pins and terminals

4 Voltage supply

5 Interface adapter

4 Mounting

4.1 General instructions

The instrument is suitable for standard and extended ambient conditions acc. to DIN/EN/IEC/ANSI/

ISA/UL/CSA 61010-1. It can be used indoors as well as outdoors.

Protect your instrument against moisture ingress through the following measures:

• Use a suitable connection cable

• Tighten the cable gland or plug connector firmly

• Face the connection cable or conduit entry downward, never upward

This applies mainly to outdoor installations, in areas where high humidity is expected (e.g. through

cleaning processes) and on cooled or heated vessels.

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Содержание CNCR-230

Страница 1: ...CNCR 230 Two wire 4 20 mA HART 1 Operating Instructions Radar sensor for continuous level measurement CNCR 230 Two wire 4 20 mA HART Document ID 925 0397 Rev B ...

Страница 2: ... 5 1 Preparing the connection 10 5 2 Connection 11 5 3 Wiring plan 12 6 Set up with the integrated display and adjustment unit 12 6 1 Adjustment system 12 6 2 Measured value and menu item display 14 6 3 Menu overview 15 6 4 Parameter adjustment 16 7 Set up with the smartphone tablet Bluetooth 23 7 1 Preparations 23 7 2 Connecting 23 7 3 Parameter adjustment 24 8 Diagnostics and servicing 25 8 1 Ma...

Страница 3: ... front indicates a list with no implied sequence Sequence of actions Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of batteries and accumulators 1 About this document 2 For your safety 2 1 Authorized personnel All operations described in this documentation must be carried out only by trained qualified per...

Страница 4: ...ting instructions 2 3 Warning about incorrect use Inappropriate or incorrect use of this product can give rise to application specific hazards e g vessel overfill by incorrect mounting or adjustment Damage to property persons or environmental contamination can result 3 Product Description 3 1 Configuration Fig 1 Components of CNCR 230 1 Radar antenna 2 Process fitting 3 Process seal 4 Electronics ...

Страница 5: ...perating system PC notebook Windows operating system Fig 2 Wireless connection to standard operating devices with integrated Bluetooth LE 1 Sensor 2 Smartphone Tablet 3 PC Notebook 3 2 Principle of operation CNCR 230 is a radar sensor for continuous level measurement It is suitable for liquids and solids in practically all industries The instrument emits a continuous frequency modulated radar sign...

Страница 6: ...andard and extended ambient conditions acc to DIN EN IEC ANSI ISA UL CSA 61010 1 It can be used indoors as well as outdoors Protect your instrument against moisture ingress through the following measures Use a suitable connection cable Tighten the cable gland or plug connector firmly Face the connection cable or conduit entry downward never upward This applies mainly to outdoor installations in ar...

Страница 7: ... unwanted reflections to minimize false echos for example the sidewall or vessel structure Fig 4 Polarization Position 1 Cable conduit entry vent The lower side of the radar antenna is the beginning of the measuring range It is at the same time the reference plane for the min max adjustment see following diagram When mounting the sensor keep a distance of at least 200 mm 7 874 in from the vessel w...

Страница 8: ...sensor on round vessel tops If you cannot maintain this distance you should carry out a false signal suppression during initial setup This applies particularly if buildup on the vessel wall is expected If this is the case we recommend repeating the false signal suppression later with the additional buildup Do not mount the instruments in or above the filling stream Make sure that you detect the ma...

Страница 9: ...am Fig 9 Thread mounting If the reflective properties of the medium are good you can mount CNCR 230 on sockets or stand pipes longer than the antenna The pipe end should be smooth burr free and the end rounded Recommended values for socket or stand pipe lengths and heights are in the following table The values come from typical applications Fig 10 Mounting the radar sensor with stand pipes ...

Страница 10: ...rical connection by trained qualified personnel authorized by the plant operator If overvoltage surges are expected overvoltage arresters should be installed Warning Only connect or disconnect in de energized state Note Power the instrument via an energy limited circuit power max 100 W according to IEC 61010 1 e g Class 2 power supply unit acc to UL1310 SELV power supply unit safety extra low volt...

Страница 11: ...ode Note If the temperatures are too high the cable insulation can be damaged We recommend connecting the cable screening to ground potential at one end on the supply side when using shielded cable 5 2 Connecting Fig 11 Connection Connect the instrument as described in the following wiring plan ...

Страница 12: ...nt is operated via the three keys of the integrated display and adjustment unit The respective menu items are shown on the LCD display You can find the function of the individual keys in the following overview Certain settings are only possible to a limited extent or not possible with the integrated display and adjustment unit For these settings we recommend using the adjustment app or PACTware wi...

Страница 13: ...d value windows Navigation in the menu items backwards Change parameter values downwards and simultaneously Jump to next higher menu Interrupt input When the and keys are pressed quickly the edited value or the cursor changes one value or position at a time If the key is pressed longer than 1 s the value or position changes continuously Simultaneous pressing of the and keys causes a return to the ...

Страница 14: ...values are displayed according to the following presentation The menu items are displayed according to the following presentation Fig 14 Measured value display example 1 Measured value as bargraph 2 Digital Value 3 Unit Fig 15 Menu item display example 1 Menu item 2 Actual parameter value ...

Страница 15: ...its Distance unit of the device Temperature unit of the instrument Distance in ft Temperature in F Adjustment Max adjustment distance A 20mA 100 Min adjustment distance B 4mA 0 Distance from sensor Max adjustment 0 0 m Min adjustment 15 0 m Menu item Selection Basic settings Displayed value Distance Scaling Scaling size Scaling unit Scaling format 0 correspond to 0 L 100 correspond to 100 L Menu l...

Страница 16: ...onditions The adjustment possibilities depend on the selection made under Medium Liquid or Bulk solid With Liquid the applications are based on the following features to which the measuring characteristic of the sensor is adjusted in particular Storage tank Vessel Large volume Upright cylindrical horizontal round Process measurement conditions Slow filling and emptying Smooth medium surface Multip...

Страница 17: ...am generation Pumping station Pump shaft Process measurement conditions Partly strongly agitated surface Installations such as pumps and ladders Multiple reflections through flat vessel ceiling Dirt and grease deposits on shaft wall and sensor Condensation on the sensor Further recommendations False signal suppression via adjustment app or PACTware DTM Overflow basin Vessel Large volume Partly ins...

Страница 18: ...tive roof for the measuring point Gauge measurement in water Process measurement conditions Slow gauge change Extreme damping of output signal in case of wave generation Ice and condensation on the antenna possible Floating debris sporadically on the water surface Flow measurement flume Overfall Process measurement conditions Slow gauge change Smooth to agitated water surface Measurement often fro...

Страница 19: ... angles of repose varying pouring positions Measurement near the filling stream Sensor mounting on movable conveyor belts Crusher Process measurement conditions Measured value jumps and varying pouring positions e g due to truck filling Fast reaction time Large distance to the medium Interfering reflections from fixtures or protective devices Further recommendations False signal suppression via ad...

Страница 20: ...n the indication This includes the scaling size unit and format as well as the assignment to 0 and 100 of the measured value Scaling makes it possible for example to display the volume in m The starting point for these distance specifications is always the reference plane i e the lower edge of the sensor Information on the reference plane can be found in the chapters Mounting and Technical data Th...

Страница 21: ... instruments without Bluetooth function this menu item displays Instrument without Bluetooth In the menu item Protection of the parameter adjustment you protect the sensor parameters against unwanted or unintentional changes by entering a device code With activated protection of the parameter adjustment the individual menu items can be selected and displayed however the parameters can no longer be...

Страница 22: ...mation provides the device name and serial number as well as the hardware and software version Caution For the duration of the reset the set trouble signal is output via the current output Within the context of the asset management function the message Maintenance is output The following reset functions are available Basic settings Resets the parameter settings to the default values of the respect...

Страница 23: ...ng is displayed The devices found are listed and the search is automatically continued Select the requested instrument in the device list When establishing the connection for the first time the operating tool and the sensor must authenticate each other After the first correct authentication each subsequent connection is made without a new authentication query For authentication enter the 6 digit B...

Страница 24: ...ich are arranged next to each other or one below the other depending on the adjustment tool Navigation section Menu item display The selected menu item can be recognized by the color change Enter the requested parameters and confirm via the keyboard or the editing field The settings are then active in the sensor Close the app to terminate connection Fig 18 Example of an app view Setup sensor adjus...

Страница 25: ...g for example illogical value pairs Check linearization table Delete table Create new Byte 5 Bit 2 of Byte 0 5 F036 Checksum error if software update failed or aborted Repeat software update Send instrument for repair Byte 5 Bit 3 of Byte 0 5 F040 Error in the electronics Limit value exceeded in signal processing Hardware error Restart instrument Send instrument for repair Byte 5 Byte 5 Bit 4 of B...

Страница 26: ...te 23 Bit 6 of Byte 14 24 Code Text message Cause Rectification DevSpec State in CMD 48 M500 Error in the delivery status Bit 0 of Byte 14 24 M501 Error in the delivery status Bit 1 of Byte 14 24 M504 Error at a device interface Hardware defect Check connections Exchanging the electronics Send instrument for repair Bit 4 of Byte 14 24 M505 No echo available Sensor does not detect an echo during op...

Страница 27: ... which are included in delivery are valid for approved instruments e g with Ex approval These data can differ from the data listed herein for example regarding the process conditions or the voltage supply 9 Removal 9 1 Disposal The device is made of recyclable materials For this reason it should be disposed of by a specialist recycling company Observe the applicable national regulations 10 Certifi...

Страница 28: ...32 81 ft Output Output signal 4 to 20 mA Range of the output signal 3 8 to 20 5 mA default setting Signal resolution 0 3 μA Resolution digital 1 mm 0 039 in Fault signal current output adjustable 3 6 mA 21 mA last valid measured value Max output current 22 mA Load See load resistance under Power supply Starting current 3 6 mA 10 mA for 5 ms after switching on Damping 63 of the input variable adjus...

Страница 29: ... 51 psig Voltage supply Operating voltage UB at 4 mA 12 to 35 V DC at 20 mA 9 to 35 V DC Operating voltage UB 15 to 35 V DC illuminated display and adjustment unit Electrical protective measures Potential separation Electronics potential free up to 500 V AC Protection rating IP66 IP67 acc to IEC 60529 Altitude above sea level 5000 m 16404 ft Protection class III Pollution degree 4 11 2 Dimensions ...

Страница 30: ...al use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice BinMaster Phone 402 434 9102 7201 N 98th St Fax 402 434 9133 Lincoln NE 68507 E mail info binmaster com USA www binmaster com ...

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