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77-2475-R5.2  (9/2017)

10 / 12

EN

www.carlisleft.com

ASSEMBLY INSTRUCTIONS: BINKS MODEL 207-12393 CHOPPER AIR MOTOR ASSEMBLY

1.  Remove the end cap.

2.  Remove dead end plate bolts.

3.  Remove dead end plate.

4.  Remove rotor using an arbor press.

5. Remove vanes.

6.  Remove shaft seal and bearings from drive end plate 

and bearing from dead end plate.

7.  Clean parts. Check for scoring on the end plates 

and rotor assembly. If scoring exists, replacing the 
air motor is recommended.

8.  Place a new cam ring between the rotor and the drive 

end plate. 

9.  Place the drive shaft of the rotor assembly through the 

drive end plate. Press the drive bearing onto the drive shaft.

10.  Lightly tap on inner race of the drive bearing to snug 

up rotor to drive end plate.

11.  Install new vanes as required. The angle cuts on the 

vane face to the center of the rotor.

12.  Place the proper end plate gasket on the body of dead 

end. If the original is damaged, replace with a new 
one supplied in the Repair Kit (106-1265).

13.  Place the dead end plate on the body.

14.  Install the dead end bearing and press into place with 

an arbor press.

15.  Fully tighten the remaining bolts to 75-100 in-lbs.

16.  Set end clearance as required: 

Total end clearance:  .002 in. (.05 mm) 
Top clearance: 

.0015 in. (.038 mm) 

Lightly tap on the inner race of the dead end bearing 
to free up and center the rotor in the body.

17.  Apply a small amount of grease to bearing seal and 

install the drive end bearing seal by pressing flush.

18.  Reattach end cap.

19.  If the air motor is lubricated, apply a few drops of 

207-11155-1 lubricant into ports and rotate shaft by 
hand for a few rotations.

NOTE

The rotor must NOT rub on either end plate.

NOTE

DO NOT remove drive end plate bolts or drive end plate.

NOTE

Take care as to not damage shims or shim surfaces  

when removing.

Содержание 201-510

Страница 1: ...ir supply hose must have a minimum 5 16 ID Lower air pressures or a smaller diameter hose could result in poor operation Max Air Consumption 27cfm 47 m3 h Max Air Inlet Pressure 80 psi 5 52 bar WARNING Extreme caution needed when using this product Cutters have sharp blades which are rotating at high speed Never operate this product with the safety guard removed 201 510 ROVING CUTTER PACKAGE CONTE...

Страница 2: ...ENCY PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual NOISE HAZARD You may be injured by loud noise Hearing protection may be required when using this equipment STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objects to be sprayed and all other electrically conductive objects ...

Страница 3: ... 10501 SQUARE CHOPPER CHUTE 1 13B 207 12194 ANGLED CHOPPER CHUTE 1 NOT SHOWN ITEM PART NO NO DESCRIPTION QTY 14 207 11182 CHOPPER GUARD ASSEMBLY 1 15 237 175 HEX HEAD SCREW 1 16 237 574 BEARING 1 17 207 1196 1 K25 ANVIL SLEEVE 1 18 207 11195 FEEDER BAR ASSEMBLY 1 21 107 1670 BALL VALVE 1 22 207 11415 MOUNTING BRACKET KIT 1 23 237 572 ELBOW 1 24 237 573 AIR HOSE NOT SHOWN 1 ITEM PART NO NO DESCRIPT...

Страница 4: ...ly 5 and manifold assembly 6 first remove the outer retaining ring 5b and the anvil sleeve 17 from the air motor assembly 3 Then loosen the Allen head cap screw 2 releasing the air motor assembly and the manifold assem bly from the back plate 1 4 If it is stuck you may need to use slight pressure from a screwdriver between the air motor and back plate to free it 5 To remove the manifold assembly 6...

Страница 5: ...ead axle 12 and an eccentric nut 4 3 Now you can add the manifold assembly 6 by sliding it into the back plate Be sure to lubricate the three o rings 6f on top of the manifold 4 Connect the tire shaft 5c to the air motor 5 using the two roll pins 5d Then attach the air motor assembly 5 by sliding the shaft through the back plate In doing this make sure to line up the three air passages with those ...

Страница 6: ... 2 6j 207 11203 LOCK NUT 2 6k 207 11204 THUMBSCREW 2 ITEM NO PART NO DESCRIPTION QTY Parts are included in 207 10903 Repair Kit PARTS LIST When ordering please specify Part No 6e 6f 6d 6g 6h 6i 6j 6a 6c 6b 6k 5a AIR MOTOR 1 5b 237 22 K5 E CLIP 2 5c 207 10062 TIRE SHAFT 1 5d 237 14 ROLL PIN 2 106 1265 REPAIR KIT FOR 5A ITEM NO PART NO DESCRIPTION QTY PARTS LIST When ordering please specify Part No ...

Страница 7: ...14a 207 10806 CHOPPER GUARD NUT 1 14b 237 159 NYLON WASHER 1 14c 207 11183 CUTTER GUARD 1 14d 237 19 RETAINING RING 1 ITEM NO PART NO DESCRIPTION QTY PARTS LIST When ordering please specify Part No NOTE Blades 11f are to be placed in every other slot This will result in the standard 1 inch cut length To insure proper balance insert blades around cutting head 11c equally NOTE A cutter guard insert ...

Страница 8: ...f 237 44 SOCKET HEAD CAP SCREW 1 22g 207 10184 CUTTER ADJUSTING CAM 1 ITEM NO PART NO DESCRIPTION QTY PARTS LIST When ordering please specify Part No 5c 237 22 K5 RETAINING RING 2 6f 237 550 O RING 3 6g 20 3236 K5 O RING 2 6h 20 3467 O RING 2 11d 207 11186 RETAININGSPRING 8 11e 207 11187 CUTTER BLADE SPACER 8 11f 207 11188 CUTTER BLADES BOX OF 100 1 237 543 K5 O RING 2 207 11155 1 AIR MOTOR OIL 2 ...

Страница 9: ...2 DEAD END CAP 13 207 10062 TIRE SHAFT 1 14 237 14 ROLL PIN 2 15 237 22 K5 E CLIP 2 Items available in Repair Kit 106 1265 Please order separately Items with no quantity are not available for purchase ITEM PART NO NO DESCRIPTION QTY PARTS LIST When ordering please specify Part No CA PROP 65 PROP 65 WARNING WARNING This product contains chemicals known to the State of California to cause cancer and...

Страница 10: ...e vane face to the center of the rotor 12 Place the proper end plate gasket on the body of dead end If the original is damaged replace with a new one supplied in the Repair Kit 106 1265 13 Place the dead end plate on the body 14 Install the dead end bearing and press into place with an arbor press 15 Fully tighten the remaining bolts to 75 100 in lbs 16 Set end clearance as required Total end clea...

Страница 11: ...d incorrectly Rotor not centered Glass wrap up Broken vanes Stuck bearings Lack of lubrication Tension adjusted incorrectly Lack of air Frozen or incorrectly adjusted Frozen or incorrectly adjusted against back plate Blades are in backwards Excessive drag Cutter adjusted incorrectly Too narrow a resin fan Static electricity Remove guard and clean out Open blower control knob Correct tension adjust...

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