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Issue 10/2014

Art. Nr. 7001-0028

Operating Manual

APT.line™ MK (E2.1)

Alternating climate chamber with program control

Model

Art. No.

MK 53 (E2.1)

9020-0006, 9120-0006

BINDER GmbH

Address

Post office box 102

D-78502 Tuttlingen

Tel.

+49 7462 2005 0

Fax

+49 7462 2005 100

Internet

http://www.binder-world.com

E-mail

[email protected]

Service Hotline

+49 7462 2005 555

Service Fax

+49 7462 2005 93 555

Service E-Mail

[email protected]

Service Hotline USA

+1 866 885 9794 or +1 631 224 4340 x3

Service Hotline Asia Pacific

+852 390 705 04 or +852 390 705 03

Service Hotline Russia and CIS +7 495 988 15 16

Содержание 9020-0006

Страница 1: ...02 D 78502 Tuttlingen Tel 49 7462 2005 0 Fax 49 7462 2005 100 Internet http www binder world com E mail info binder world com Service Hotline 49 7462 2005 555 Service Fax 49 7462 2005 93 555 Service E...

Страница 2: ...6 95 EC of 12 December 2006 on the harmoniza tion of the laws of Member States relating to electrical equipment de signed for use within certain voltage limits Directive 2006 95 CE du Parlement Europ...

Страница 3: ...CEI 61010 2 10 2003 NF EN 61010 2 10 2005 EMV EMC CEM EN 61326 1 2006 Corr 1 2008 Corr 2 2010 Elektrische Mess Steuer Regel und Laborger te EMV Anforderungen Teil 1 Allgemeine Anforderungen DIN EN 613...

Страница 4: ...E2 1 10 2014 page 4 73 D 78532 Tuttlingen 16 01 2013 BINDER GmbH P M Binder Gesch ftsf hrender Gesellschafter Managing Director Directeur g n ral B Hofmann Leiter F E Director R D Chef de service R D...

Страница 5: ...MK E2 1 10 2014 page 5 73 Product registration...

Страница 6: ...ransportation 19 3 3 Storage 19 3 4 Location of installation and ambient conditions 19 4 INSTALLATION AND CONNECTIONS 21 4 1 Electrical connection 21 5 START UP 22 5 1 Function overview of display pro...

Страница 7: ...4 Data logger kit 51 14 5 Additional measuring channel for digital object temperature indicator with flexible temperature sensor Pt 100 option 51 15 MAINTENANCE CLEANING AND SERVICE 52 15 1 Maintenanc...

Страница 8: ...the instructions in this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incident...

Страница 9: ...or of a property in its proximity 1 2 2 Safety alert symbol Use of the safety alert symbol indicates risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid...

Страница 10: ...datory action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions which could result in direct or indirect injury or property damage 1 3 Lo...

Страница 11: ...er frequency Max operating pressure 25 bar Max operating pressure in the refrigerating system R 404 A 0 85 kg Refrigerant type and filling weight 0 85 kg 1 87 lb Contains fluorinated greenhouse gases...

Страница 12: ...e and repair and if components relating to chamber safety are replaced in the event of failure with original spare parts To operate the unit use only original BINDER accessories or accessories from th...

Страница 13: ...ducts that may arise during the temperature process Take adequate measures to exclude such risks prior to putting the alternating climate chamber into operation DANGER Electrical hazard Danger of deat...

Страница 14: ...uring material and ageing tests Do NOT use the unit for drying purpose especially if greater quantities of steam leading to condensation will be set free Observing the instructions in this operating m...

Страница 15: ...e doors are all made of stainless steel V2A German material no 1 4301 US equivalent AISI 304 When operating the chamber at temperatures above 150 C 302 F the impact of the oxygen in the air may cause...

Страница 16: ...ernating climate chamber MK 53 A Instrument box B Door handle C Inspection window D Unit door E Refrigerating machine 2 2 Instrument box MK Figure 4 Triangle instrument box MK 1 Microprocessor program...

Страница 17: ...t on off 5 RESET button for option over under temperature safety device class 2 option chap 11 3 6 Over under temperature safety device option chap 11 3 6a Module for upper temperature limit 6b Module...

Страница 18: ...perating manuals and accessory equipment CAUTION Sliding or tilting of the unit Damage to the unit Risk of injury by lifting heavy loads Do NOT lift or transport the unit using the door the handle or...

Страница 19: ...14 F to 60 C 140 F Permissible ambient humidity max 70 r H non condensing When after storage in a cold location you transfer the unit to its warmer installation site condensation may form Before star...

Страница 20: ...84 in between each unit Wall distances rear 100 mm 3 94 in sides 160 mm 6 31 in Spacing above the unit of at least 100 mm 3 94 in must also be maintained CAUTION Danger by stacking Damage to the unit...

Страница 21: ...ing please observe the regulations specified by the local electricity supply company and as well as the VDE directives for Germany We recommend the use of a residual current circuit breaker Pollution...

Страница 22: ...ilot lamp Ready for operation EXIT button to exit a menu point AUTOMATIC button to start a previously entered program ENTER button to confirm a selection Navigation buttons functions are assigned by t...

Страница 23: ...es the tem perature to the last entered set points while in Program Mode AUTO it regulates the temperature to its set point that were reached during the program operation The power failure is noted in...

Страница 24: ...Menu Program start Manual Mode HAND Program Mode AUTO or EXIT For control reasons the refrigeration machine starts with a delay time of about 30 seconds The refrigeration machine also turns off with...

Страница 25: ...nfiguration 1 Parameters Choose variation 08 43 55 15 12 13 Configuration 2 Parameters Choose variation Configuration 1 User Settings CONFIG 4 X User settings Instrument data Contrast Displ Power down...

Страница 26: ...dle Mode W X 08 43 55 15 12 13 CONFIG VIEW PGM TEMP 0 0 26 8 C HAND or W X 08 43 55 15 12 13 CONFIG VIEW PGM FAN SPEED 0 HAND No heating or refrigeration The actual value X approximates ambient temper...

Страница 27: ...defined in menu Contin op eration Contin operation Enter an operation time to determine the period of display activity Outside the defined time the display is automatically turned off Pressing down a...

Страница 28: ...ually Automatic The summer time arrangement for central Europe is enabled summer time from last Sunday of March until last Sunday of October Language Select the menu language as German English or Fren...

Страница 29: ...on button H might not have been visible until now History display with cursor Select button H History A pink line appears on the display marking as a cursor the selected mo ment You can now recall the...

Страница 30: ...this mo ment is numerically and graphically displayed The cursor line marks the corresponding moment The available presentation depends on the pre selected storage rate This means the higher the stor...

Страница 31: ...g Interface Analog view Time div Sollwert Art Storage rate EXIT Datalogging Normal operation Event operation Timed operation Normal operation Store status Store value s Storage rate Actual val 60s On...

Страница 32: ...n is off factory setting Toggling to Manual Mode Change of page 08 43 55 15 03 13 HAND HAND Hand Mode TEMP SPEED Steuerkontakte 29 3 C 80 0 Hand Mode TEMP FAN SPEED Operating contacts 40 0 C 50 0 PGM...

Страница 33: ...the controller will change to Idle Mode and thus will not adjust any longer to the program set points We recommend the keyboard locking option chap 14 3 during operation For a negative set point entry...

Страница 34: ...by pressing ENTER A program table will appear which is initially empty until you enter the temperature values You can now enter the temperature program Temperature at the beginning of the program sec...

Страница 35: ...ol band max 9999 0 Parameter set 1 Temperature value at the start of the program section Fan speed in Operating contact operation line 1 Bedew protection Duration of the program section No of start se...

Страница 36: ...ure The initial values of two subsequent program sections are identical so the temperature remains con stant during the whole time of the first program section Sudden temperature changes set point ste...

Страница 37: ...m above Program section Set point temp Fan Section time Operation line1 Target section No of cycles Min tolerance Max tolerance 01 20 100 00 30 00 Off 1 0 1999 9999 02 0 100 01 30 00 Off 1 0 5 5 03 60...

Страница 38: ...s Min tolerance Max tolerance 01 20 100 00 30 00 Off 1 0 1999 9999 02 20 100 00 00 01 Off 1 0 1999 9999 03 0 100 01 30 00 Off 1 0 5 5 04 0 100 00 00 01 Off 1 0 1999 9999 05 60 100 01 00 00 Off 1 0 2 2...

Страница 39: ...y of these numbers will never lead to program interruption During the rapid transition phase do NOT program any tolerance limits in order to permit the maximum heating and cooling speed The initial se...

Страница 40: ...ogram section Set point temp Fan Section time Operation line1 Target section No of cycles Min tolerance Max tolerance 01 20 100 00 30 00 Off 1 0 1999 9999 02 0 100 01 30 00 Off 1 0 5 5 03 60 100 01 00...

Страница 41: ...t time 00 00 00 Section 1 Res time 00 00 00 Programm PROG 01 PROG 02 PROG 03 PROG 04 PROG 05 PROG 06 PROG 07 PROG 08 PROG 09 PROG 10 PROG 11 PROG 12 PROG 13 PROG 14 Press the AUTOMATIC button twice to...

Страница 42: ...ture profile and operation lines template Programmer Program No 1 to 25 Date Program title Operation line 1 controls the bedew protection Project On active Off not active time 40 20 0 20 40 60 80 100...

Страница 43: ...Project On active Section No Set point Temperature W 1 Fan speed FAN Section time Time Operation line 1 Bedew protection Sk Start section for repeat cycles No Number of repeat cycles Cy Tolerance min...

Страница 44: ...refrigeration machine operating Off refrigeration machine off If possible use the bedew protection only during warm up phases If necessary it can also be activated during hold phases Do NOT use the b...

Страница 45: ...e set point in case of a faulty condition It serves to protect the charging material against extremely high temperatures With the option over under temperature safety device chap 11 3 the safety contr...

Страница 46: ...and time Summer time Language Temperature unit Buzzer Safety controller User code No English C 1 Active Safety Controller Setpoint type Setpoint 105 0 Limit Sollwert Art Grenzwer Offset Setpoint 0105...

Страница 47: ...turned off permanently At the corresponding entry module the red pilot lamp K1 lights up K2 is without function The controller displays the alarm message TEMP CLASS Addi tionally there is an audible...

Страница 48: ...ely Power failure With option over under temperature safety device class 2 chap 11 3 Exceeding the maximum minimum tempera ture TEMP CLASS immediately With option keyboard locking chap 14 3 Keyboard l...

Страница 49: ...e on the evaporator is noticeable by reduced refrigerating performance Operation with temperature set points below 0 C 32 F While operating the chamber with set points below 0 C 32 F condensation is p...

Страница 50: ...output 4 20 mA for temperature This output permits transmitting data to external data registration systems or devices The connection is realized as a DIN socket 8 in the lateral control panel as follo...

Страница 51: ...rer supplied with the data logger 14 5 Additional measuring channel for digital object temperature indicator with flexible temperature sensor Pt 100 option The object temperature display enables the d...

Страница 52: ...ions of service personnel scope of testing and documentation All work on the refrigeration system repairs inspections must be documented in a service log book equipment records The warranty becomes vo...

Страница 53: ...ral cleaning agent Art No 1002 0016 Instrument panel Standard commercial cleaning detergents free from acid or halides We recommend using the neutral cleaning agent Art No 1002 0016 Zinc coated hinge...

Страница 54: ...e due to chemical burns Do not ingest Keep away from food and beverages Do NOT empty into drains Wear protective gloves and goggles Avoid skin contact 15 2 2 Decontamination The operator must ensure t...

Страница 55: ...nfectant spray allow the unit to dry thoroughly and aerate it sufficiently 15 3 Sending back the unit to the BINDER GmbH If you send a BINDER product to us for repair or any other reason we will only...

Страница 56: ...n saved Temporal decommissioning See indications for appropriate storage chap 3 3 In case of a prolonged temporal decommissioning Leave the unit door open or remove the access port plugs Final decommi...

Страница 57: ...e recycling companies It is the user s responsibility that the unit is free from toxic infectious or radioactive substances prior to handing it over to a recycling company Prior to disposal clean all...

Страница 58: ...posed of professionally at a recycling company which is certified according to conversion of the directive 2002 96 EC into national law or Instruct the distributor who sold you the device to dispose o...

Страница 59: ...regulation No 842 2006 EC Ensure the compliance with the applicable legal requirements regarding qualification of staff disposal and documentation 16 5 Disposal of the unit in non member states of th...

Страница 60: ...rvice Safety device class 2 responds Limit temperature reached Disconnect the chamber from the power supply and let it cool down Detect cause and remove it Hit the RESET button of the controller Start...

Страница 61: ...For rapid transition phases do NOT program tolerance limits in order to permit maximum heating speed Program stops one section too early Program line is incomplete When programming define the end valu...

Страница 62: ...is situated at the rear of the chamber above the stress relief of the power cable The fuse holder is equipped with a fuse clip 5x20 mm If necessary replace the fuse only with a substitute of identical...

Страница 63: ...age cooling down time from 180 C to 40 C K min 4 1 Max heat compensation W 500 Electrical data IP system of protection acc to EN 60529 IP 20 Nominal voltage 10 50 Hz V 230 1N Power plug shockproof plu...

Страница 64: ...ports with silicone plug 80 mm on top 1 rack stainless steel Temperature safety device class 2 acc to DIN 12880 2007 Options accessories Additional rack stainless steel Perforated rack stainless stee...

Страница 65: ...on access port d80 6016 0029 Program controller MB1 screen 5014 0059 Program controller MB1 E A board 5014 0060 Temperature fuse 229 C class 1 5006 0037 Temperature sensor 2xPt 100 bend off 5002 0031...

Страница 66: ...ture change is 4 1 K min in refrigerating operation and 4 6 K Min in heating operation Heating up times MK 53 Cooling down times MK 53 18 8 Heat compensation Bringing in a heat load leads to continuou...

Страница 67: ...MK E2 1 10 2014 page 67 73 18 9 Dimensions MK 53...

Страница 68: ...rmation vorliegt bevor das Ger t Bauteil eintrifft Eine weitere Ko pie soll dem Ger t Bauteil beigef gt sein Ggf ist auch die Spedition zu informieren Incomplete information or non conformity with thi...

Страница 69: ...substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstanden...

Страница 70: ...ben entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable wit...

Страница 71: ...any time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 240...

Страница 72: ..._______________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list under...

Страница 73: ...all damages that are a con sequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name ___...

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