background image

Part No. 500264

Form No. F082704A

Page 12 of 12

Purchased
from

Purchase
Date

Engine Service and Warranty

Contact your nearest engine manufacturer's authorized

servicing dealer.

22.1

21

Serial Plate

R

ecord your machine model, serial number and

date-of-purchase and where purchased

R

min

-1

BILLY GOAT INDUSTRIES INC.

1803 S.W. JEFFERSON STREET LEE'S SUMMIT, MO 64082  / USA
PHONE: 816-524-9666 FAX: 816-524-6983     www.billygoat.com

WARRANTY PROCEDURE

MAINTENANCE

  

continued

17

Solution

Problem

Possible Cause

Will not cut or has poor
cutting performance.

Unclog deck (see page 5).  Sharpen blade.
Check engine RPM.(see page 11 for settings)

Dull Blade.  Clogged deck. Excessive quantity of debris built up or
blocking blade.  Engine RPM set too low.

Belt slips or smokes.

Operator's clutch lever not releasing clutch.  Broken or out of
adjustment clutch cable. Worn or broken belt.

Belt tension too low .  Belt worn or stretched.  Pulleys worn or
damaged.

Abnormal vibration.

Loose or out of balance blade or loose engine.

Check blade and replace if required. Check Engine.

Increase tension at idler(see page 11).  Replace belt.  Replace
pulleys

Adjust clutch cable. Replace any worn, damaged or malfunctioning
parts.

TROUBLESHOOTING

Before Requesting Service Review These Suggestions

20

CLUTCH ADJUSTMENT

17.3

Clutch/Brake Adjustment:

 As the clutch/brake wears, adjustments may be required to
maintain proper control cable tension, and clutch engagement.
If the clutch/brake begins slipping or squealing during normal
operation it may require an adjustment to increase the clutch
cable tension. A properly adjusted blade clutch should require a
minimum of 10 lbs. of force to completely depress the end of the
clutch lever.(See Fig. 4)  Adjust by tightening or by loosening
clutch cable adjusting nut as required, located at the rear of the
engine base.  When adjusting cable tension on blade control
cable be sure to leave slack in cable to allow for engagement of
blade brake.  Replacement of cable or clutch/brake may be
necessary if adjustment will not allow for proper clutch and
brake engagement.

1803 S.W. Jefferson
Lee's Summit,
MO   64082  / USA
Tel (816) 524-9666
Fax (816) 524-6983

Model

Serial No.

Unit(Weight)

Engine Power

lbs.

kg

kW

rpm

WARNING: 

 If the clutch begins to squeal or slip, do not

continue to operate your unit until adequate adjustment or repair
has been performed.

Improper adjustment can cause clutch to slip and overheat,
greatly reducing machine performance and clutch life.

MOVE ADJUSTER OUT TO
INCREASE CABLE TENSION

MOVE ADJUSTER IN TO
DECREASE CABLE TENSION

MINIMUM FORCE = 10 LBS.
WHEN FULLY DEPRESSED

Fig. 4

Remove debris (see page 5 ).  Contact an engine servicing dealer
for engine problems.(see page 10)

Adjust clutch cable.  See page 10 Wheel Drive Clutch Adjustment.

Self propelled drive will not
release .

Clutch cable out of adjustment.

Engine is locked, will not
pull over.

Debris locked against blade.  Engine problem.

No self propelling.

Clutch slips or squeals.

Clutch cable tension too low .  Clutch worn or damaged.

Increase clutch cable tension (see above).  Replace clutch/brake

Blade brake will not engage.

Inadequate slack in clutch cable .  Clutch worn or damaged.

Adjust or replace cable (see above).  Replace clutch/brake

The engine will not  stop

The engine will not start

Damaged stop switch. Stop switch wire is disconnected.  Stop switch
wire is worn or damaged.

Stop switch is off. Throttle is not in ON position. Out of gasoline. Bad
or old gasoline. Spark plug wire disconnected. Dirty air cleaner.

Replace stop switch. Connect stop switch wire. Replace stop switch
wire.

Check switch, throttle, & gasoline. Check for spark with an approved
tester. Clean or replace air cleaner. Contact service dealer.

Starter does not turn
(Electric start unit only)

Battery is too low or dead. Battery cable is disconnected or battery
terminal is corroded. Bad starter switch or wire harness. Bad starter.

Charge battery or replace with a new one. Clean battery terminals.
Replace starter switch. Replace Wire harness. Contact service dealer.

106 dB

Should a Billy Goat Machine fail due to a defect in material and / or

workmanship, the owner should make a warranty claim as follows:

-The Machine must be taken to the dealer from whom it was purchased or
to an authorized Servicing Billy Goat 

Dealer

.

-The owner must present the remaining half of the Warranty Registration
Card, or, if this is not available, the invoice or receipt.
-The Warranty Claim will be completed by the authorized Billy Goat Dealer
and submitted to their respective Billy Goat Distributor for their territory.
Attention: Service Manager. Any parts replaced under warranty must be
tagged and retained for 90 days.
-The distributor service manager will sign off on the claim and submit it to
Billy Goat for consideration.
-The Technical Service Department at Billy Goat will study the claim and
may request parts to be returned for examination. Billy Goat will notify
their conclusions to the distributor service manager from whom the claim
was received.
-The decision by the Quality / Service department at Billy Goat to
approve or reject a Warranty claim is final and binding.

Note:

 To process a Warranty Claim, it is necessary to quote the Model & Serial

Number which are printed on the Billy Goat Serial Plate (See owner’s manual).

Содержание BC2401IC

Страница 1: ...ade Drive Belt for BC2401 2402 BC2402IC BC2402H BC2402HE BC2402ICE Patent Number D386768 BC2402IC BC2402H BC2402HE BC2402ICE ENGINE H P 13 9 70 kW 13 9 70 kW 13 9 70 kW 13 9 70 kW ENGINE TYPE B S INTEK OHV HONDA HONDA B S INTEK OHV ENGINE MODEL NO MODEL 21 GXV390 V390K1DE33 MODEL 21 ENGINE FUEL CAP 3 0 qt 2 8 L 2 3 qt 2 18 L 2 3 qt 2 18 L 3 0 qt 2 8 L ENGINE OIL CAP 1 5 qt 1 4 L 1 20 qt 1 13 L 1 2...

Страница 2: ... of 12 TABLE OF CONTENTS 10 12 12 12 6 8 4 4 3 3 2 VIBRATION VIBRATION LEVEL 1 1g Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 05 19 95 under the conditions listed SOUND 6 7 8 THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNL...

Страница 3: ...e this equipment GENERAL SAFETY ASSEMBLY Your Billy Goat Brush Cutter is shipped from the factory in one carton completely assembled except for the upper handle and front guard bar 9 10 1 REMOVE unit from carton and allow upper handle item 40 to lay on ground behind unit Set guard bar Item 31 to the side for now 2 REMOVE hardware items 115 117 141 143 144 from temporary storage positions on lower ...

Страница 4: ...enclosed area INSTRUCTION LABELS These labels should be included on your Brush Cutter If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replace ment labels Label Do Not Fill While Engine Is Hot Item 63 Part No 400268 EXPLOSIVE FUEL STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING 400268 WARNING 14 Label Re...

Страница 5: ...oose blade bolt loose blade adapter key loose engine or lodged foreign objects Note See parts list for proper blade bolt torque specifications See trouble shooting section on page 12 The Brush Cutter blade clutch is controlled by an operator presence control To engage the blade depress the operator s left hand control lever against operator s handle The blade is disengaged by releasing this lever ...

Страница 6: ...Part No 500264 Form No F082704A Page 6 of 12 PARTS DRAWING 18 BC2402HE BC2402H BC2402IC BC2402ICE ...

Страница 7: ...850237 2 850237 2 34 Spindle WA BC2400 500174 1 500174 1 500174 1 500174 1 35 Bearing 7 8 ID Sealed Press 500101 2 500101 2 500101 2 500101 2 36 Shaft Drive Blade 500107 1 500107 1 500107 1 500107 1 37 Spacer Spindle Bearing 500115 1 500115 1 500115 1 500115 1 38 Pulley 7 OD x 7 8 BORE 500253 1 500253 1 500253 1 500253 1 39 Lever Control Blade 500312 1 500312 1 500312 1 500312 1 40 Handle Upper BC...

Страница 8: ...171003 23 142 Bracket Clutch Cable Guard 500321 1 500321 1 500321 1 500321 1 143 Screw Cap 5 16 18 x 1 3 4 8041031 7 8041031 7 8041031 9 8041031 9 144 Screw Cap 5 16 18 x 2 1 2 8041034 1 8041034 1 8041034 1 8041034 1 145 Guide Rope 830533 2 830533 2 146 Grip Lever 500181 2 500181 2 500181 2 500181 2 147 Label Start Stop Toggle 500329 1 148 Screwcap 5 16 18 X 3 4 8041026 1 8041026 1 8041026 1 80410...

Страница 9: ...t stops again Under most conditions cutting should be done in first or second gear Third gear should be reserved for conditions where weeds and brush are thinned out or not as tall The quality of the cut produced is directly related to the unit s ground speed during cutting If the quality of the cut is not satisfactory i e material left standing you should shift into a lower gear during cutting Fo...

Страница 10: ...50 in place next to the crankshaft drive pulley 9 at the rear of the machine TRANSAXLE DRIVE BELT Tools required 1 2 inch socket 1 2 inch universal extension bar pry bar or long screw driver adequate support for machine 1 Disconnect spark plug wire 2 Support rear of unit to allow access to underside of the machine towards the rear Note Unit is heavy Be sure support is adequate to prevent personal ...

Страница 11: ...sal joint is not available you may remove the neutral stop bolt Item 115 and associated nuts 116 117 to allow the idler arm to swing back and allow access to the screws 103 holding the belt guide 149 6 With the guides loose slip the blade drive belt 29 out of the groove on the drive pulley and down past the pulley Note It is necessary to remove the transaxle drive belt 10 from its groove to allow ...

Страница 12: ... DECREASE CABLE TENSION MINIMUM FORCE 10 LBS WHEN FULLY DEPRESSED Fig 4 Remove debris see page 5 Contact an engine servicing dealer for engine problems see page 10 Adjust clutch cable See page 10 Wheel Drive Clutch Adjustment Self propelled drive will not release Clutch cable out of adjustment Engine is locked will not pull over Debris locked against blade Engine problem No self propelling Clutch ...

Отзывы: