BL-EZ30-0815 - 07-28-2019
4-1
SECTION 4
TROUBLESHOOTING
4-1. GENERAL
Use
and
Figure 4-3
as a guide to determine
possible causes of trouble. The table is divided into
five main categories: Truck and Hydraulic System Will
Not Operate: Truck Does Not Operate Forward or
Reverse: Trouble With Braking: Trouble With Lifting Or
Lowering, and Miscellaneous malfunctions.
Table 4-1 Troubleshooting Chart
MALFUNCTION
PROBABLE CAUSE
CORRECTIVE ACTION
TRUCK AND HYDRAULIC
SYSTEM WILL NOT OPER-
ATE
Truck will not travel nor will lift sys-
tem operate.
a. Fuse blown.
Check fuse and replace if
necessary.
b. Battery dead or disconnected.
Check battery connections and
check battery voltage.
c. Keyswitch defective.
Bypass keyswitch to determine if it
is malfunctioning.
d. Defective wiring.
Check for open circuit. Repair as
required.
TRUCK DOES NOT OPERATE
FORWARD OR REVERSE
Truck does not travel forward or
reverse. All other functions
operate normally.
a. Check all wiring. A loose con-
nection may be the cause of
malfunction.
Tighten all loose connections
before further troubleshooting.
b. Defective deadman switch.
Check and replace switch if
defective.
c. Defective controller.
Check for proper operation and
replace if necessary.
d. Defective potentiometer.
Check and replace potentiometer
if defective.
Truck travels forward but not in
reverse.
Defective potentiometer in control
head.
Check and replace potentiometer
if defective.
Truck travels reverse but not in
forward.
Defective potentiometer in control
head.
Check and replace potentiometer
if defective.
Truck travels forward and in
reverse at lower speeds; will
not travel at high speed.
Defective potentiometer in control
head.
Check and replace potentiometer
if defective.
TROUBLE WITH BRAKING
Truck does not slow with brake, or
brake does not engage.
a. Defective deadman switch.
Check deadman switch for
continuity. If none found when
the control arm is in the brake
position, replace switch.
b. Defective electric brake.
Replace brake.
Brake will not release.
a. Brake temperature above
281
F (140
C).
Allow to cool.
b. Open brake circuitry or wiring.
Make voltage checks.
Содержание EZ30
Страница 6: ...TABLE OF CONTENTS Continued iv BL EZ30 0815 07 28 2019...
Страница 11: ...BL EZ30 0815 07 28 2019 2 3 Figure 2 1 Sample of Operator Check List R6479...
Страница 14: ...2 6 BL EZ30 0815 07 28 2019 NOTES...
Страница 36: ...4 16 BL EZ30 0815 07 28 2019 Table 4 3 Troubleshooting Chart...
Страница 37: ...BL EZ30 0815 07 28 2019 4 17 Figure 4 3 Wiring Diagram R6774...
Страница 38: ...4 18 BL EZ30 0815 07 28 2019 NOTES...
Страница 46: ...5 8 BL EZ30 0815 07 28 2019 NOTES...
Страница 48: ...6 2 BL EZ30 0815 07 28 2019 Figure 6 1 Transmission Motor Brake Mounting EZ30 5...
Страница 50: ...7 2 BL EZ30 0815 07 28 2019 Figure 7 1 Transmission Motor Brake Mounting EZ30 5...
Страница 52: ...7 4 BL EZ30 0815 07 28 2019 NOTES...
Страница 58: ...9 4 BL EZ30 0815 07 28 2019 Figure 9 3 Pump Motor Assy EZ30 15...
Страница 64: ...10 2 BL EZ30 0815 07 28 2019 Figure 10 1 Electrical System EZ30 19...
Страница 67: ...BL EZ30 0815 07 28 2019 10 5 Figure 10 3 Wiring Cables EZ30 21...
Страница 70: ...10 8 BL EZ30 0815 07 28 2019...
Страница 72: ...11 2 BL EZ30 0815 07 28 2019 NOTES...
Страница 74: ...12 2 BL EZ30 0815 07 28 2019 Figure 12 1 Steering Arm EZ30 1...
Страница 76: ...12 4 BL EZ30 0815 07 28 2019 Figure 12 2 Control Head Used up to Serial Number 427102394 EZ30 2...
Страница 78: ...12 6 BL EZ30 0815 07 28 2019 Figure 12 3 Control Head Used from Serial Number 427102395 R8486...
Страница 80: ...12 8 BL EZ30 0815 07 28 2019 Figure 12 4 Cap Assembly EZ30 3...
Страница 92: ...12 20 BL EZ30 0815 07 28 2019 Figure 12 8 Compartment Cover EZ30 6...
Страница 94: ...12 22 BL EZ30 0815 07 28 2019 Figure 12 9 Compartment Cover Waterproof EZ30 6A...
Страница 96: ...12 24 BL EZ30 0815 07 28 2019 Figure 12 10 Load Backrest EZ30 22...
Страница 98: ...12 26 BL EZ30 0815 07 28 2019 Figure 12 11 Guide Rails EZ30 23...
Страница 100: ...12 28 BL EZ30 0815 07 28 2019 Figure 12 12 Compartment Used up to Serial Number 427190907 EZ30 9...
Страница 102: ...12 30 BL EZ30 0815 07 28 2019 Figure 12 13 Compartment Used from Serial Number 427190908 DJ_0031...
Страница 104: ...12 32 BL EZ30 0815 07 28 2019 Figure 12 14 Stabilizers Used up to Serial Number 427190907 EZ30 24...
Страница 106: ...12 34 BL EZ30 0815 07 28 2019 Figure 12 15 Frame EX30 11...
Страница 108: ...12 36 BL EZ30 0815 07 28 2019 Figure 12 16 Lift Link Assembly EZ30 12...
Страница 110: ...12 38 BL EZ30 0815 07 28 2019 Figure 12 17 Load Wheel EZ30 13...
Страница 112: ...12 40 BL EZ30 0815 07 28 2019 Figure 12 18 Hydraulic System EZ30 14...
Страница 114: ...12 42 BL EZ30 0815 07 28 2019 Figure 12 19 Pump Motor Assy Used up to Serial Number 427180847 EZ30 15...
Страница 116: ...12 44 BL EZ30 0815 07 28 2019 Figure 12 20 Pump Motor Assy Used from Serial Number 427180848 EZ30 15...
Страница 118: ...12 46 BL EZ30 0815 07 28 2019 Figure 12 21 Lift Cylinder Used up to serial E2017219 EZ30 16...
Страница 120: ...12 48 BL EZ30 0815 07 28 2019 Figure 12 22 Lift Cylinder Used for serial s between E2017220 E2116209 EZ30 17...
Страница 122: ...12 50 BL EZ30 0815 07 28 2019 Figure 12 23 Lift Cylinder Used for serial from E2116210 EZ30 18...
Страница 124: ...12 52 BL EZ30 0815 07 28 2019 Figure 12 24 Electrical System EZ30 19...
Страница 126: ...12 54 BL EZ30 0815 07 28 2019 Figure 12 24 Electrical System Continued EZ30 19...
Страница 128: ...12 56 BL EZ30 0815 07 28 2019 Figure 12 25 Wiring Harness NOT used when 3 Way Key Switch EZ30 20...
Страница 130: ...12 58 BL EZ30 0815 07 28 2019 Figure 12 26 Wiring Harness Only used when 3 Way Key Switch EZ30 25...
Страница 132: ...12 60 BL EZ30 0815 07 28 2019 Figure 12 27 Wiring Cables EZ30 21...
Страница 134: ...Big Lift LLC...