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• Perform logs piling and general rolling operations with extreme care  

  and at very low tractor speed. DANGER: watch for timber/branches  

  that may fall on or enter the operator’s compartment.  

• Changing the length setting of the extendible arm may be strictly  

  performed with the backhoe lowered on ground, the grapple 

  clamped and the tractor engine switched off. Also make sure to 

  disconnect the hydraulic system and protect it against accidental restart.  

• When travelling across a slope or turning around a bend with a 

  suspended load, always maintain a low gear to avoid any danger to  

  the tractor in the event of possible skidding, jamming or canting of 

  a log and consequent dangerous rollover. 

• Immediately repair or replace eventual faulty hydraulic components.

• Do not let hydraulic pressure hoses lay unprotected in the driver‘s    

  cabine after installing and connecting the control valve unit (control  

  slide valve / electric valve).

• Always wear suitable protective gloves when doing works on the 

  hydraulic system. AVOID HAND CONTACT with hydraulic oil.

• BEWARE: a log grapple attached to a U-joint cannot be firmly laid    

  down on ground. To avoid the grapple from rolling over or getting    

  tangled, make sure to secure it before laying down.

• Before replacing or servicing the grapple hanger, secure the clamp   

  against fallover and make sure to strictly grasp the clamp from the  

  sides. DANGER of legs/feet injuries.

• Pinch points will occur any time when converting from fixed to 

  mobile grapple attachment. BEWARE: injured fingers danger.

• If you are using a winch, account for a dangerous area same as at   

  least the length of the rope. Keep this area free from bystanders 

  and unauthorized thirds.

• A rescue/emergency kit for drivers and team safety are mandatory  

  and must be always available in the driver‘s cabin. 

 

3.1  General safety rules and occupational safety 

• Before each new use, check for your tractor operational and road travel safety!

• Mind for all safety pictograms and operation labels on your grapple 

  loader. They are all important for safe operation and travel!

• 

Before

 starting with loading operations, familiarize with all safeties and  

  controls on your equipment and with their functions. Do not expect to        

  learn as you practice. Grapple loaders are heavy-duty equipment requiring  

  preliminary training!

• Operators must wear steel toe safety shoes and snug-fitting, tear-resistant work cloths.

• Keep the equipment as free as possible of accumulated limbs and 

  debris, to avoid any fire danger!

• Know where crew members are at all times. Be alert to unexpected workers   

  or operations in the immediate skidding area. Before starting the tractor and 

  beginning to work, make sure that there are no bystanders (especially child 

  ren) in the surroundings. Be cautious of blind spots around the loader where 

  the operator’s visibility is limited!

• Do not allow anybody on the loader during loading or travel operations!!

Содержание HRZ Lader

Страница 1: ...rale 03631 6297 0 7 111 Internet www bgu maschinen de e mail info bgu maschinen de USER S MANUAL Carefully read these instructions before starting and using your loader Grapple loader HRZ Loader We ma...

Страница 2: ...g the loader to the tractor 10 4 2 2 Installing an additional control valve unit 11 4 3 Start up 12 4 3 1 Start up Joystick optional 13 4 3 2 Start up proportional controls 14 4 4 Attachments 14 5 Hyd...

Страница 3: ...ion to identify possible causes and remedies When you have checked all the possible causes listed and you are still experiencing the problem ask your Authorized Service Centre for help When you order...

Страница 4: ...ansport damages make sure to mark the following sentence on the delivery bill Reserved delivery due to assumed transportation damages Insurance and shipping companies act with extreme caution in case...

Страница 5: ...the right left 4 Pictogram Extendible Arm Retract Extend 5 Pictogram Retract Extend Top Link Pin 6 Pictogram Pivotal Hanger UP DOWN 7 Pictogram Boom Lift UP DOWN 8 Machine safety label Read the instr...

Страница 6: ...ge the dangerous zone Avoid standing in the dangerous zone between the tractor and the log loader 12 Safety pictogram Danger Pinch Point Keep hands away from this danger zone till all moving parts hav...

Страница 7: ...peration Make sure that the equipment stands on a safe stable foundation Do not allow within the hazardous zone any unauthorized third or persons who are not familiar with the dangers related to use a...

Страница 8: ...rasp the clamp from the sides DANGER of legs feet injuries Pinch points will occur any time when converting from xed to mobile grapple attachment BEWARE injured ngers danger If you are using a winch a...

Страница 9: ...on the machine Always keep at safe distance for steering and braking When taking turns please mind for both the outreach and or rotating mass of the equipment Make sure that all safeties and protectio...

Страница 10: ...off any higher le vel than the surface on which the tractor stands whenever the load exceeds the capacity of the tractor inbuilt hydraulics will be considered as misuse and is therefore strictly proh...

Страница 11: ...ct all hoses WARNING an inverted ow direction will lead to control valve failure Never remove the check valve from the drain line Impress all operating symbols Symbols Hand control valve Fig 1 A symbo...

Страница 12: ...ance much depends on the ground road conditions and the attachments to our equipment Always drive cautiously and defensively minding for your route at all times When not in operation always lower the...

Страница 13: ...yellow Rotator oating position on off 2 yellow Top slewing oating position on off 3 red Grapple open 4 yellow for grapple top slewing only The rotator controls are deactivated when the oating positio...

Страница 14: ...a tractor of required power and hit ching speci cations Typical injuries resulting from getting caught in a three point hitch are amputations lacerations and pinch hands Account the 3 point hitch a da...

Страница 15: ...lines and immediately re place any defect or old tube hose Replacement hydraulic compon ents must comply with the technical speci cations of the original parts supplied by the manufacturer Check the...

Страница 16: ...Completely open the grapples tines and lower the grapple on ground Disconnect the tractor or other towing vehicle be fore starting any repair or maintenance work Beware a loader with the grapple pivot...

Страница 17: ...Fig 1 200 mm Code 96322 300 mm Code 96323 500 mm Code 96324 Rotator replacement kit complete with hoses 1400 Nm 4 5t for 195 bar Flange 140x140 4x M16x50 Fig 3 Code 96255 Rotator 1200 Nm 4 5 t for 230...

Страница 18: ...de 96257 Required for use of the backhoe without grapples Fig 5 Hydraulic grapples Top slewing arrangement Code 96260 180 Slewing range Fig 7 Hydraulic Control valve Code 96263 4 sections Code 96264 5...

Страница 19: ...itable for valve installation for all control valve models Fig 10 Wheel axle to be bolted on the bucket Code 96251 composed of 2 wheeled axles seatings wheel gauge 2200 mm and 260 70 15 3 tires Fig 11...

Страница 20: ...le be alert for possible recyclable materials and compo nents that belong to differentiated waste collection procedures applica ble in your country The manufacturer is not liable and undertakes no res...

Страница 21: ...nts KW 40 90 kW Grapple model HG 1700 included Max gripping width Clamping force mm t 90 1680 9 5 Rotator optional Weight Nm t kg 1400 4 5 at 195 bar 25 1200 4 5 at 230 bar 22 Weight without optional...

Страница 22: ...or war ranty service customer should show copy of their purchase invoice or receipt The warranty does not cover for faults due to natural wear temperature or weather agents as well as misuse faulty in...

Страница 23: ...lubricator 51163 AM 6x1 15 Standard bolts 30 123 22829 16 Hex screw 51477 DIN 933 M 12x25 17 Grapple 1700 complete assembly 22349 18 Standard bolts 40 120 22835 19 Hex screw 55923 DIN 933 M 16x35 20 W...

Страница 24: ...andard bolts 40 146 22852 39 Threadlocker medium 53118 40 Standard ttings for Hydraulic Loader HRZ 24324 Standard Fittings for HYDRAULIC LOADER HRZ HRZ Lader Grundausstattung Stand Juli 2011 27 28 1 2...

Страница 25: ...AS 180 vormontiert Rahmen HRZ Fix AS 180 vormontiert Stand Juli 2011 1 2 2 15 4 3 4 3 4 3 4 3 4 3 4 3 4 8 5 7 12 6 9 9 10 26 16 13 14 25 12 2x7 23 20 20 18 19 21 22 24 24 24 Pre assembled Chassis Asse...

Страница 26: ...22850 10 Spacer 22283 11 Spacer 40 65 22847 12 Self locking hex screw 51611 985 M16 13 Self locking hex screw 51609 985 M12 14 Hex screw 51485 933 M12x65 15 Top link pin Cat 2 55992 25x151 16 Plastic...

Страница 27: ...cription Grapple pivotal hanger Code 22387 Code No DIN Dimensions 1 Tension spring 55803 2 Tapered bushing 22379 3 Grapple joint 22383 4 Plain bearing collar less 55910 5 Hex screw 51479 933 M12x35 6...

Страница 28: ...0 60 22356 4 BG Grapple large 22353 5 BG Grapple small 22354 6 Hydraulic cylinder 55877 80 40 545 850 305 7 Bespoke bolts 40 178 22355 8 Pin 55936 7346 12x60 9 Ball lubricator 55937 10 Circlip for sha...

Страница 29: ...sembled inner stage Code 24526 Code no DIN Dimensions 1 Inner stage assembly 600 22205 2 Sliding pad 55881 3 Countersunk head screw with hex socket 53161 7991 M8x25 4 Washer 51648 125 8 4 5 Spring was...

Страница 30: ...D 208x2500 5 Hydraulic cylinder 56079 PHD 208x1300 6 Hydraulic cylinder 55952 PHD 208x1300 7 Straight coupling 55786 L10 G3 8 A 8 Female coupler 55842 9 Dust cover 54621 yellow 10 Throttle valve 55988...

Страница 31: ...opy for customer s use Venue Nordhausen Machine type Grapple Loader Model HRZ Production No see model label Applicable European Standards EC Machine Directive 42 2006 Other harmonised Standards especi...

Страница 32: ...zer Maschinenbau GmbH Helmestra e 94 99734 Nordhausen Harz Service Tel 03631 6297 104 Fax 03631 6297 111 Internet www bgu maschinen de e mail info bgu maschinen de Subject to changes Form 905 25 08 20...

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