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POWERBOX

7.2.2 Recharging requirements for excessive discharge

Charge the over-discharge (90%DOD) battery within the time of meeting the table

below, otherwise the over-discharge battery module will be damaged.

Charging requirements for excessive battery discharge

Storage Environment

Temperature

Storage Time

Note

：

-10~25

≤

on Day 15

The battery pack

Disconnected to PCS

25~45

≤

Day 7

-10~45

≤

for 12 hours

Battery pack connect to the

Inverter

Содержание Powerbox4400LV

Страница 1: ...POWERBOX 1 User Manual Model Powerbox4400LV 6100LV ...

Страница 2: ...6 The Installation Guide 17 6 1 Checking before Installation 17 6 1 1 Check the packing 17 6 1 2 Check the Deliverables 17 6 2 Tools 20 6 3 Installation Requirements 21 6 3 1 Installation environment requirements 21 6 3 2 Installation Carrier requirements 21 6 4 Installation Instructions 22 6 4 1 Overall Dimensions 22 7 Cleaning and Maintenance 30 7 1 Cleaning 30 7 2 Maintenance 30 7 2 1 Recharge ...

Страница 3: ...s This product is intended for used only in accordance with the information provided in the enclosed documents and applicable local standards and regulations Any other use may result in personal injury or property damage The illustrations in this manual are only intended to help explain the concept of the system configuration including use guidelines safety precautions common operating problems an...

Страница 4: ...oduct Identification The type labels were attached on the product which contain the product identification information For safe usage the user must be well informed of the contents in the type labels The Labels include ...

Страница 5: ...place that away from children and animals Operation Precautions 1 Do not disassemble the battery 2 Do not touch the battery pack with wet hands 3 Do not smash fall or puncture the battery 4 Do not reverse the polar series connection battery 5 Do not short circuit the terminal and remove all metal jewelry items that may produce a short circuit before installation and repair 6 Always handle the prod...

Страница 6: ... 2V 51 2V Total Energy 4400W h 6100W h Depth of Discharge 90 DOD 3960W h 5490W h Maximum Charging Voltage V 56 8V 56 8V End of Voltage V 49V 49V Nominal charging current A 40A 60A Maximum Charging Current A 50A 80A Maximum Charging Power W 2560W 4096W Nominal Discharge Current A 50A 60A Nominal Discharge Power W 2560W 3072W Maximum Discharge current A 60A 80A Maximum Discharge Power W 3072W 4096W ...

Страница 7: ...60KG Dimensions mm 434 145 450mm 434 183 450mm Product Certificate CE ROHS UN38 3 MSDS IEC 62619 Circle Life 5 000 times 80 DOD 25 0 5C 60 EOL Communication Port CAN RS485 RS232 Operating temperature 10 55 C Storage temperature 25 12 months 35 6 months 45 3 months Note Operating current derating according to the cell voltage and temperature ...

Страница 8: ...ging or discharging 5 Shutdown Shutdown 6 SOC State of Charging Useable Capacity 7 Battery voltage Voltage between the battery B B 8 Single string voltage Single cell voltage 9 Alarm Indicates that the battery is in an abnormal state 10 Protection The battery stops charging or discharging and is recoverable 11 Fault Battery or BMS is damaged and need to be replaced 12 Over discharged Battery is la...

Страница 9: ...em which can manage and monitor cells information including voltage current and the temperature In addition the BMS can balances battery charging to extend lifespan BMS has the protections including over discharge overcharge over current high low temperature etc The system can automatically manage the charging state discharge state and balance state Multiple batteries can be connected in parallel ...

Страница 10: ...RS485 2 5 RS485 10 RS485 2 5 2 1 Start Button Press the start button release the button and the button is locked The SOC LED light starts from left to right and the RUN light shows the operating status 5 2 2 LED Indicators Definition SOC lamp 4 in total indicating the battery power ALM lamp Fault alarm lamp faulty or protected RUN lamp Operation status lamp ...

Страница 11: ...alarm Flash 1 Flash 3 See the table below Battery is at low voltage Charge Normal Light Turn Off See the table below The alarm indicator is turned off during the overpressure alarm Alarm alarm Light Flash 3 Overcharge protection Light Off Open Open Open Open If no charger is connected the indicatpr light is Consistent with the standby shate Temperatur e over current protection Off Light Off Off Of...

Страница 12: ... Flash Mode On Off Flash 1 0 25S 3 75S Flash 2 0 5S 0 5S Flash 3 0 5S 1 5S Power Level Indication Description Status Charge Discharge Capacity indicator lamp L4 L3 L2 L1 L4 L3 L2 L1 Electricity level 1 25 Out Out Out Flash 2 Out Out Out Bright 25 50 Out Out Flash 2 Bright Out Out Bright Bright 50 75 Out Flash 2 Bright Bright Out Bright Bright Bright 75 100 Flash 2 Bright Bright Bright Bright Brigh...

Страница 13: ...0 The host address is 0 and the slave address is 1 15 The dial up address table is as follows Dial up code location Add ress Dial up code location Add ress Dial up code location Add ress Dial up code location Add ress 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 0 0 0 0 0 0 0 1 0 4 0 0 0 1 8 0 0 1 1 12 1 0 0 0 1 1 0 1 0 5 1 0 0 1 9 1 0 1 1 13 0 1 0 0 2 0 1 1 0 6 0 1 0 1 10 0 1 1 1 14 1 1 0 0 3 1 1 1 0 7 1 1 0 ...

Страница 14: ...ter CAN communication 1 The BMS controls the charging current charge voltage ordischarge current discharge voltage of the inverter via CAN based on the battery voltage and battery temperature 2 If the battery capacity is less than 8 the BMS control inverter forces the charges via CAN communication to avoid damage to the battery due to deep discharge 3 If the SOC is below 97 for a consecutive month...

Страница 15: ...tion terminal RJ45 port follows the RS232 protocol for commissioning or service by the manufacturer or professional engineer 5 2 6 RS485 1 Interface Definition Description Pin1 RS485 B Pin2 RS485 A Pin3 RS485 GND Pin4 NC Pin5 NC Pin6 RS485 GND Pin7 RS485 A Pin8 RS485 B The RS485 1 communication terminal RJ45 port follows the RS485 protocol to _ _ ...

Страница 16: ... connect the inverter RS485 communication 5 2 7 RS485 2 Interface Definition Description Pin1 RS485 B Pin2 RS485 A Pin3 RS485 GND Pin4 The NC is empty Pin5 The NC is empty Pin6 RS485 GND Pin7 RS485 A Pin8 RS485 B ...

Страница 17: ...e packaging material for damage such as holes and cracks If any damage is found do not unpacking the battery and contact the dealer as soon as possible It is recommended that you remove the packaging material within 24 hours before installing the battery 6 1 2 Check the Deliverables After opening the packing box check that the random attachment is complete If any damage or missing parts is found p...

Страница 18: ...Description 1 1 Battery pack 2 2 Case fixing bracket 3 8 Chassis hanging ear screw M4 10 4 4 Case mounting ear retaining screws M6 12 5 2 Orange quick connector 6 2 Black quick connector 7 1 Certificate 8 1 Inspection report 9 1 Quality guarantee ...

Страница 19: ... Manufacturing of the power cable terminal A Copper core wire B The insulation layer C Heat shrink tube D Hydraulic pliers E Hot air gun A Copper core Line B Insulation layer C Protective cover D Hydraulic pliers ...

Страница 20: ...6 2 Tools Type Tools Installation Tools Knife Hammer drill Socket wrench Rubber mallet Cross Screwdriver Incinometer Measuring tape Protective Equipments ESD gloves Safety goggles Anti dust respirator Safety shoes ...

Страница 21: ...ery near any heat source and avoid generating sparks 4 Do not expose the battery to moist air or liquid 5 Do not expose the battery to direct sunlight 6 Do not expose the battery to a combustible gas or liquid 6 3 2 Installation Carrier requirements 1 The mounting carrier shall be fire resistant Do not install batteries on flammable buildings 2 The mounting bracket surface shall meet the requireme...

Страница 22: ...POWERBOX 22 6 4 Installation Instructions 6 4 1 Overall Dimensions ...

Страница 23: ...POWERBOX 23 Minimum Installation distance between the battery pack and equipment ...

Страница 24: ...POWERBOX 24 Step 1 Stack battery onto the battery ...

Страница 25: ...POWERBOX 25 Step 2 Connect Power line ...

Страница 26: ...POWERBOX 26 Step 3 Connect the PE line ...

Страница 27: ...POWERBOX 27 Step 4 Connect to the Inverter Special Note Use this connection mode if the inverter power is less than or equal to 5KW ...

Страница 28: ...POWERBOX 28 Special Note If the inverter is greater than 5KW make sure 1 and 2 3 and 4 Equal length of the connecting line ...

Страница 29: ...POWERBOX 29 Step 5 Set the BMS Communication Address Refer to 5 2 3 The dialing rule is to set the battery module address from top to bottom ...

Страница 30: ...irements during Normal Storage The battery shall be stored in an environment with a temperature range of 10 45 and shall be maintained regularly according to the following table to 0 5C current is charged until 40 SOC after long storage Charging conditions during storage Store the ambient temperature Relative humidity of the storage environment Storage time SOC Below 10 C Prohibit 10 25 C 5 70 dea...

Страница 31: ...ime of meeting the table below otherwise the over discharge battery module will be damaged Charging requirements for excessive battery discharge Storage Environment Temperature Storage Time Note 10 25 C on Day 15 The battery pack Disconnected to PCS 25 45 C Day 7 10 45 C for 12 hours Battery pack connect to the Inverter ...

Страница 32: ... cannot discharge Solution Move the battery to Normal operating temperature range between 10 C to 55 C 3 Current POWERBOX 4400LV If current is greater than 60A POWERBOX 6100LV If current is greater than 80A the battery protection will turn on Solution If the operating current is too high change the power supply Side settings 4 High voltage If the battery voltage is above 57 6V or above battery cha...

Страница 33: ...lose to the battery and then contact a Light Science Company or an authorized dealer for technical support Do not use water to fire when a fire Only dry powder extinguishers place the battery pack in a safe area if possible Battery leaking the electrolyte If the battery pack leaks the electrolyte avoid contact with the leaking liquid or gas If someone is exposed to the leaking material do the foll...

Страница 34: ...ies 2 Do not treat the battery system along with household waste 3 Avoid exposing the battery to high heat or direct sunlight 4 Avoid exposing the battery to high humidity or corrosive environments 5 Do not expose the battery to a combustible gas or liquid ...

Страница 35: ...POWERBOX 35 ...

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