Bettcher AirMax Mach 3 Скачать руководство пользователя страница 2

Air motors after 80 hours 
of operation without 
proper lubrication.

Add Whizard Oil
to exhaust ports

AirMax  Mach 3 Lubrication

Proper lubrication improves both performance and parts life.

Lubrication

Proper lubrication of  the AirMax™ power unit is an 
important part of  daily operation.  It is essential to maintain a 
proper amount of  lubrication inside the power unit while the 
tool is running. The absence of  proper lubricant will destroy 
the vanes and cause premature wear on cylinder parts. In 
addition, be sure the air pressure and volume are optimal and 
the air supply is clean and dry.

Daily Checklist

1.  Constant air pressure of  90 psi (6,2 bars).

Do not exceed 100 psi.

2.  Air volume is 14 cfm (396 lpm).

3.  The filter bowl (on FRL) should be drained and the 

lubricator refilled with 

®

Bettcher Whizard  Food Grade 

Multipurpose Oil  Whizard Oil 

 (

 -  Part #103603).

4.  Lubrication on FRL is set at three drops per minute.

After Every 80 Hours

1.  Completely disassembly the power unit.  Disassembly 

information on this can be found on the following pages.  

2.  Lubricate the gear head by injecting 

™  high 

Max-Z-Lube

performance grease into Gear Head Assembly.  See 

Figure 2

 

on this page.  Max-Z-Lube Part #184282.

®

3.  Lubricate air motor with Whizard  Oil through the exhaust 

ports.  

See Image Directly Below

Inspect the seal plate for nicks, dents 
or wear.  Inspect the O-Ring seal for 
cracks or cuts.  Replace if damaged.

Re-grease gear head using Max-Z-Lube 
grease every 80 hours.  The new grease 
will push out the old, dirty grease.
Part #184282  

2

1

Max-Z-Lube Lubricant

 

is a high performance 
lubricant that provides 
valuable protection for 
moving parts. This super 
slick formula provides 
optimum protection from 
friction, oxidation and 
high temperatures.  This is 
the best lubricant for your 

®

AirMax  motor.  
Order Part #184282.

Содержание AirMax Mach 3

Страница 1: ...er unit it is essential to have the proper Bettcher maintenance tools and lubricants Proper maintenance and lubrication will improve tool performance and parts life Base Assembly 185976 T a b l e o f C o n t e n t s Tools for Power Unit 1 Proper Lubrication 2 Power Unit Maintenance 3 Power Unit Reassembly 4 Handle Assembly 5 Head Attachment 6 Pa r t s L i s t 7 Lubricants for Air Tools 8 Note This...

Страница 2: ...hizard Food Grade Multipurpose Oil Whizard Oil Part 103603 4 Lubrication on FRL is set at three drops per minute After Every 80 Hours 1 Completely disassembly the power unit Disassembly information on this can be found on the following pages 2 Lubricate the gear head by injecting high Max Z Lube performance grease into Gear Head Assembly See Figure 2 on this page Max Z Lube Part 184282 3 Lubricate...

Страница 3: ...bearing as shown in Figure 3 5 Using a hammer and plastic sleeve tap the gear teeth cap until the rotor is free from the upper bearing plate Figure 4 Remove the upper bearing and cylinder 6 Remove vanes from the rotor and inspect for chipped or broken tips grooves and vane height Replace vanes with grooves more that 010 25 mm deep or with a height less than 195 5 mm Next inspect the rotor for crac...

Страница 4: ...per bearing plate is installed by first inserting the alignment pin of the lower bearing plate into the alignment hole in the base of the assembly tool fixture 5 Place the upper bearing plate onto the cylinder and then the bearing Using a hammer and the bearing tool tap the bearing tool until the bearing plate is fully seated on the cylinder 6 The air motor is now assembled and the shaft should ro...

Страница 5: ... power unit 6 Using the spanner wrench make sure the retainer is tight after each days use as the retainer may loosen with time or usage 7 When the motor is properly installed one or two threads will be visible Figure 4 If there are more threads the O Ring may be missing No threads visible either Step 1 or 3 was not done correctly Power Unit Alignment Installation Align the power components and pu...

Страница 6: ...ide opposite the grease cup Align the thumb support tab with a notch on the frame and slide the thumb support onto the frame Step 2 While holding the AirMax frame align the pin in the handle with one of the notches on the frame For the initial adjustment the short groove on the handle should be facing up Next let the operator test the assembly Make adjustments for the most comfortable fit Step 3 I...

Страница 7: ...85950 Upper Bearing Plate Assy 185948 Cylinder 185947 Rotor 185944 Vane Kit 5 Vanes 185790 O Ring 122316 O Ring 122316 Lower Bearing 184046 Lower Bearing Plate Assy 184042 Spacer 184043 Complete Air Motor 185942 Complete Power Unit Assembly 185923 Handle with O Ring 185927 AirMax Mach 3 Handle Color Options Dark blue handle for cattle over 30 months Complete Power Unit Assembly 185924 Handle with ...

Страница 8: ...livers superior protection for high RPM gear head Super slick formula provides premium protection from friction oxidation and high tempera tures This is the best lubricant for your AirMax gear head assembly 4 oz Tube 184282 Premium high speed long lasting synthetic lubricant tailored to exceed the demanding conditions of USDA inspected meat poultry and food processing facilities Formulated for all...

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