Countershaft ball bearing
1
and oil seal
2
Using a suitable puller, extract the ball bearing from the crank-
case half and remove the oil seal.
Press in the new oil seal with the open side facing downwards
until it is flush.
Press in the new ball bearing to its abutting end.
Desmodromic mechanism ball bearing 3
Remove screw
A
.
At a temperature of approximately 150° C the ball bearing co-
mes out of its seat almost spontaneously.
If necessary, hit the crankcase half against a flat wooden board.
Insert the new bearing and push it to its abutting end. Apply Loc-
tite 243 to the thread of screw
A
and tighten to 5 N·m.
Gear shaft needle roller bearing
4
Push in the needle roller bearing from the outside.
Insert the new bearing, pushing it in from the outside until it is
flush.
– When the crankcase half has cooled down, ensure that the
bearing is securely seated.
Kickstart release plate
5
When replacing the release plate, apply Loctite 243 to the two
screws and tighten to 8 N·m.
Oil pump casing
6
should bear no signs of scoring or seizure.
Ensure that the passages of all oil channels
7
are clear.
To clean all the oil channels and check that their passa-
ges are clear, it is advisable to remove the two jets and
the by-pass valve (see below).
“60” oil jet 8
Remove the oil jet and blow the oil channel with compressed air.
Degrease the oil jet thread, apply Loctite 243 and refit the oil jet.
NOTE:
This jet cools down the piston by spraying engine oil on-
to its lower side.
32
Manuale di Officina RR 4T - 400 - 450 - 525
1
2
3
A
4
5
7
6
8
65_Inghilterra_059311 27-12-2007 18:28 Pagina 32
Содержание RR 4T - 250
Страница 1: ...WORKSHOP MANUAL 01_Inghilterra_059311 27 12 2007 17 52 Pagina 1 ...
Страница 2: ...01_Inghilterra_059311 27 12 2007 17 52 Pagina 2 ...
Страница 5: ...Pag 5 GENERAL INFORMATION 1 01_Inghilterra_059311 27 12 2007 17 52 Pagina 5 ...
Страница 14: ...14 Workshop manual RR 4T 400 450 525 01_Inghilterra_059311 27 12 2007 17 52 Pagina 14 ...
Страница 15: ...SPECIAL TOOLS 2 02_Inghilterra_059311 27 12 2007 17 57 Pagina 1 ...
Страница 20: ...6 Workshop manual RR 4T 400 450 525 02_Inghilterra_059311 27 12 2007 17 57 Pagina 6 ...
Страница 21: ...TIGHTENING TORQUES SPECIFICATIONS RECOMMENDED PRODUCTS 3 03_Inghilterra_059311 27 12 2007 18 00 Pagina 1 ...
Страница 30: ...10 Workshop manual RR 4T 400 450 525 03_Inghilterra_059311 27 12 2007 18 00 Pagina 10 ...
Страница 31: ...MAINTENANCE 4 04_Inghilterra_059311 27 12 2007 18 10 Pagina 1 ...
Страница 58: ...28 Workshop manual RR 4T 400 450 525 04_Inghilterra_059311 27 12 2007 18 10 Pagina 28 ...
Страница 59: ...BODYWORK AND FITTINGS 5 05_Inghilterra_059311 27 12 2007 18 14 Pagina 1 ...
Страница 66: ...2 Workshop manual RR 4T 400 450 525 63_Inghilterra_059311 27 12 2007 18 17 Pagina 2 ...
Страница 67: ...ENGINE SECTION REMOVING THE ENGINE FROM THE VEHICLE 6 63_Inghilterra_059311 27 12 2007 18 17 Pagina 3 ...
Страница 77: ...Pag 13 ENGINE SECTION DISASSEMBLING THE ENGINE 6 64_Inghilterra_059311 27 12 2007 18 22 Pagina 13 ...
Страница 90: ...26 Workshop manual RR 4T 400 450 525 64_Inghilterra_059311 27 12 2007 18 22 Pagina 26 ...
Страница 91: ...Pag 27 ENGINE SECTION OVERHAULING THE ENGINE 6 65_Inghilterra_059311 27 12 2007 18 28 Pagina 27 ...
Страница 117: ...ENGINE SECTION REASSEMBLING THE ENGINE 6 66_Inghilterra_059311 27 12 2007 18 32 Pagina 53 ...
Страница 135: ...ENGINE SECTION INSTALLING THE ENGINE ON THE VEHICLE 6 67_Inghilterra_059311 27 12 2007 18 38 Pagina 71 ...
Страница 137: ...CARBURETTOR 7 07_Inghilterra_059311 27 12 2007 18 44 Pagina 1 ...
Страница 139: ...3 7 Carburettor Release 01 Date 09 2007 CARBURETTOR KEIHIN FCR M X 39 07_Inghilterra_059311 27 12 2007 18 44 Pagina 3 ...
Страница 150: ...14 Workshop manual RR 4T 400 450 525 07_Inghilterra_059311 27 12 2007 18 44 Pagina 14 ...
Страница 151: ...Pag 1 FRONT SUSPENSION WHEEL 8 08_Inghilterra_059311 27 12 2007 18 49 Pagina 1 ...
Страница 153: ...3 8 Front suspension wheel Release 01 Date 09 2007 08_Inghilterra_059311 27 12 2007 18 49 Pagina 3 ...
Страница 168: ...18 Workshop manual RR 4T 400 450 525 08_Inghilterra_059311 27 12 2007 18 49 Pagina 18 ...
Страница 169: ...Pag 1 REAR SUSPENSION WHEEL 9 09_Inghilterra_059311 27 12 2007 18 53 Pagina 1 ...
Страница 174: ...6 Workshop manual RR 4T 400 450 525 09_Inghilterra_059311 27 12 2007 18 53 Pagina 6 ...
Страница 175: ...Pag 1 BRAKING SYSTEM 10 10_Inghilterra_059311 27 12 2007 18 56 Pagina 1 ...
Страница 182: ...8 Workshop manual RR 4T 400 450 525 10_Inghilterra_059311 27 12 2007 18 56 Pagina 8 ...
Страница 183: ...Pag 1 ELECTRICAL SYSTEM 11 11_Inghilterra_059311 27 12 2007 18 59 Pagina 1 ...
Страница 186: ...4 Workshop manual RR 4T 400 450 525 11_Inghilterra_059311 27 12 2007 18 59 Pagina 4 ...
Страница 188: ...6 Workshop manual RR 4T 400 450 525 11_Inghilterra_059311 27 12 2007 18 59 Pagina 6 ...