4
C
HEC
KS AND MAINTENAN
CE
33
EN
CHAPTER 4 CHECKS AND MAINTENANCE
CONTENTS
Key to symbols..................................................................................... 34
Engine oil ............................................................................................ 34
Check the level ................................................................................ 34
Replacement ................................................................................... 34
Coolant .............................................................................................. 37
Check the level ................................................................................ 37
Replacement ................................................................................... 38
Radiator grill ................................................................................... 39
Air filter .............................................................................................. 39
Removing and fitting air filter ............................................................ 39
Cleaning air filter ............................................................................ 40
Spark plug .......................................................................................... 41
Carburetor .......................................................................................... 42
Draining the carburetor float chamber ................................................ 42
Front Brake .......................................................................................... 44
Check the level of the front brake fluid ............................................... 44
Restoring the level of the front brake fluid ........................................... 44
Bleeding the front brake ................................................................... 45
Front brake lining control .................................................................. 46
Brake disc thickness control .............................................................. 46
Rear brake .......................................................................................... 47
Check the level of the rear brake fluid ................................................ 47
Restoring the level of the rear brake fluid ............................................ 47
Bleeding the rear brake .................................................................... 48
Rear brake lining control .................................................................. 49
Brake disc thickness control .............................................................. 49
Clutch control ...................................................................................... 50
Check oil level ................................................................................ 50
Bleeding clutch control ..................................................................... 51
Check of steering gear.......................................................................... 52
Oil fork ............................................................................................... 53
Removing legs ................................................................................. 53
Oil replacement right leg .................................................................. 53
Oil replacement left leg .................................................................... 54
Legs assembly and parts ................................................................... 55
Tyres................................................................................................... 56
Linkage rear suspension ................................................................... 56
Chain ................................................................................................. 57
Check and adjust tightening chain ..................................................... 57
Headlight ............................................................................................ 59
Replacing the headlight bulbs ........................................................... 59
Rear tail light ....................................................................................... 60
Turn indicators ..................................................................................... 60
Cleaning the vehicle ............................................................................. 61
General precautions ........................................................................ 61
Prolonged inactivity .............................................................................. 62
Scheduled maintenance vehicle ............................................................ 63
Tightening torque overview ................................................................... 64