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English 18 English

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Содержание MAGPOWER 2100 i

Страница 1: ...I 207 558 1 12 2020 REV02 MAGPOWER 2100 i OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland www lincolnelectric eu ...

Страница 2: ...the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Technical Specifications 1 ECO design information 2 Electromagnetic Compatibility EMC 4 Safety 5 Introduction 7 Installation and Operator Instructions 7 WEEE 17 Spare Parts 17 REACh 17 Authorized Service Sh...

Страница 3: ...dc 100 80 A 18 Vdc 20 180 A 23 Vdc SMAW 49 Vdc 100 80 A 23 2 Vdc 20 160 A 26 4 Vdc WELDING CURRENT RANGE GMAW FCAW SS SMAW 20 A 180 A 20 A 180 A 20 A 160 A RECOMMENDED INPUT CABLE AND FUSE SIZES Fuse time delayed or Circuit Breaker Size Power Lead 230 V D 25 A 3 Conductor 1 5 mm2 WIRE FEED SPEED RANGE WIRE DIAMETER WFS range Drive roll Drive roll diameter Solid wires Cored wires 1m min 13m min 2 Ø...

Страница 4: ... TIG mode STICK mode After 30 minutes of non working Fan off The value of efficiency and consumption in idle state have been measured by method and conditions defined in the product standard EN 60974 1 20XX Manufacturer s name product name code number product number serial number and date of production can be read from rating plate XXXXXXXXXX Code XXXXX XXXXXX X S N P1YYMMXXXXX 1 2 3 4 5 P1 YY MM ...

Страница 5: ... process gas usage depends on cross sectional area of the nozzle For commonly used torches Helium 14 24 l min Argon 7 16 l min Notice Excessive flow rates causes turbulence in the gas stream which may aspirate atmospheric contamination into the welding pool Notice A cross wind or draft moving can disrupt the shielding gas coverage in the interest of saving of protective gas use screen to block air...

Страница 6: ...ike pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible This may require additional protection measures The dimensions of the work area to consider will depend on the construction of the area and other activities that are taking place Consider the following guidelines ...

Страница 7: ...al electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do not place the electrode holder directly on the welding table or any other surface in contact with the work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric curre...

Страница 8: ...ing gas for the process used and properly operating regulators designed for the gas and pressure used Always keep cylinders in an upright position securely chained to a fixed support Do not move or transport gas cylinders with the protection cap removed Do not allow the electrode electrode holder work clamp or any other electrically live part to touch a gas cylinder Gas cylinders must be located a...

Страница 9: ... manual Do not operate in areas with an ambient temperature greater than 40 C Duty cycle and Overheating The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding current Example 60 duty cycle Welding for 6 minutes Break for 4 minutes Excessive extension of the duty cycle will cause the thermal protection circuit...

Страница 10: ...ut terminals will lived WARNING During SMAW process the output terminals are still lived Figure 1 3 Welding Load Voltage Current Control Depending on welding process this knob controls GMAW process The welding load voltage and set by this knob 6 also during welding SMAW process The welding current is set by this knob 6 also during welding 4 WFS Hot Start Control Depending on welding process this k...

Страница 11: ...drive 14 Welding Wire for GMAW FCAW SS 15 Spooled Wire for GMAW FCAW SS The machine does not include a spooled wire 16 Wire Spool Support Maximum 15kg spools Accepts plastic steel and fiber spools onto 51mm spindle Also accepts Readi Reel type spools onto included spindle adapter 17 Shield of Changing Polarity 18 Terminal Block of Changing Polarity for GMAW FCAW SS process This terminal block enab...

Страница 12: ...English 10 English Table 1 Positive polarity factory setting Table 2 Negative polarity ...

Страница 13: ... in a direction when feeding so as to be de reeled from bottom of the spool Re install the locking nut 19 Make sure that the locking nut is tightened Wire Spool Type S200 Loading WARNING Turn the input power OFF at the welding power source before installation or changing a wire spool 19 25 22 21 24 23 Figure 5 Turn the input power OFF Open the side panel Unscrew the Locking Nut 19 and remove it fr...

Страница 14: ...tab 27 and slide the spool onto the adapter WARNING Position the spool type B300 so that it will rotate in a direction when feeding so as to be de reeled from bottom of the spool 29 27 Figure 8 Wire Spool Type Readi Reel Loading WARNING Turn the input power OFF at the welding power source before installation or changing a wire spool 19 31 22 21 34 33 32 30 Figure 9 Turn the input power OFF Open th...

Страница 15: ...e wire If the roll pressure is set too high the wire may be deformed which will cause feeding problems in the welding gun The pressure force should be set properly Decrease the pressure force slowly until the wire just begins to slide on the drive roll and then increase the force slightly by turning of the adjustment nut by one turn Inserting Electrode Wire into Welding Gun Turn the input power OF...

Страница 16: ... or FCAW SS process Place the machine conveniently near the work area in a location to minimize exposure to weld spatter and to avoid sharp bends in the gun cable Determine the wire polarity for the wire to be used Consult the wire data for this information Connect output the gas cooled gun to GMAW FCAW SS process to Euro Socket 8 Depending on the using wire connect the work lead to output socket ...

Страница 17: ... Electric Repairs and modifications performed by unauthorized service or personnel will cause that the manufacturer s warranty will become null and void Any noticeable damage should be reported immediately and repaired Routine maintenance Check condition of insulation and connections of the work leads and insulation of power lead If any insulation damage exists replace the lead immediately Remove ...

Страница 18: ...or any customer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information or advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive ...

Страница 19: ... First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh 11 19 Communication in accordance with Article 33 1 of Regulation EC No 1907 2006 REACh Some parts inside this product contain Bisphenol A BPA EC 201 245 8 CAS 80 05 7 Cadmium EC 231 152 8 CAS 7440 43 9 Lead EC 231 ...

Страница 20: ... Contact Tip M6x25mm ECu 0 9mm KP10440 10 Contact Tip M6x25mm ECu 1 0mm KP10468 Protection cap to FCAW SS process E H 200A 25 3M Welding cable with electrode holder to SMAW process 3m GRD 200A 35 5M Work Lead 5m KIT 200A 25 3M Lead s KIT to SMAW process The electrode holder with lead to SMAW process 3m Work lead 3m R 1019 125 1 08R Adapter for spool type S200 K10158 1 Adapter for spool type B300 K...

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