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5 Installation 

 Shields for Flange Mounting

 

 

28

 

44192BA2, Rev.03, 07/2021 

 

5.4

 

Marking 

The warning sign (Fig. 11, item 1) indicates the beginning of the control area as 

long as the control area is outside the shield. 

If the control area is within the shield, then the radiation warning sign (Fig. 11, 
item 2) already applied to the shield is sufficient.  Fig.  11  shows an exemplary 
identification of the control area according to German law. Please observe the local 

legislation of the country of employment. 

 

1 
2 

Warning sign exclusion zone 
Warning sign rod source shield 

Fig. 11 

Example marking 

 

Содержание 39673

Страница 1: ...Shields for Flange Mounting Operating Manual 44192BA2 Rev No 03 07 2021...

Страница 2: ...BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 75323 Bad Wildbad Germany www berthold com Telephone 49 7081 177 0 Fax 49 7081 177 100 industry berthold com...

Страница 3: ...ariant Locking Cylinder 17 3 2 Variant Lock Slide with Magazine 18 3 3 Variant Lock Slide 19 4 Transport 20 4 1 Safety Instructions 20 4 2 Packaging 21 4 3 Intermediate Storage of the Source 21 4 4 Sc...

Страница 4: ...100 5 Variant DN 127 5 Variant DN 140 6 Variant DN 160 6 Variant DN 200 7 Variant DN 270 8 Variant LB 81xx Point Source Shields 9 Drawings Rod Source Shields 10 Dimensions Variant DN 100 10 Dimensions...

Страница 5: ...of the product Read these instructions thoroughly and completely before working with the product We have tried to compile all the information for safe and proper operation for you However should quest...

Страница 6: ...s NOTICE The current revision of this operating manual replaces all previous versions 1 6 Structure of the Manual This manual has been divided into chapters The order of the chapters should help you t...

Страница 7: ...y occur IMPORTANT Sections marked with this symbol point out important information on the product or on handling the product Tip Provides tips on application and other useful information General warni...

Страница 8: ...ing instructions in front of instructions for action refer to risks of injury or damage to property The hazard prevention measures described must be observed j DANGER Indicates an imminent major hazar...

Страница 9: ...nstitutes improper use and is to be avoided Any non compliance with the present operating manual for the supplied products Applying conditions and requirements which do not conform to those stated in...

Страница 10: ...utter is For this reason the functional test intervals see chapter 7 should be adjusted to the ambient conditions Highly combustible or explosive substances must not be kept in the vicinity of shields...

Страница 11: ...safely assessing the results of their work and they must be familiar with the content of this manual Authorised Persons Authorised persons are those who are either designated for the corresponding ta...

Страница 12: ...dioactive substances is required the largest distance possible is to be kept In particular this shall apply for employees which do not immediately participate in such work Time Any work required in th...

Страница 13: ...protected against access by unauthorized persons In the case of firmly installed equipment containing radioactive substances the protection against unauthorized access is generally provided by the fir...

Страница 14: ...ake appropriate steps He may have to inform the authorities or contact the manufacturer or supplier of the measuring system If adequate know how as well as suitable instruments are available emergency...

Страница 15: ...ting manual and the legal provisions Proper use of the product Observation of the plant security instructions and the operating instructions of the operator 2 7 Type Plate of the Source 1 2 3 4 5 6 7...

Страница 16: ...e shaft Each source has its own suspension gear of different length to place it at the particular positions The shield is mounted at a dip pipe which protrudes into the vessel from above from below or...

Страница 17: ...annel for transport and during installation Protecting the integrated source capsule from mechanical damage and the effects of the surrounding environment 3 1 Variant Locking Cylinder 1 2 3 4 5 Shield...

Страница 18: ...Mounting 18 44192BA2 Rev 03 07 2021 3 2 Variant Lock Slide with Magazine 1 2 3 Handle closure slide Lock slide Shield material 4 5 6 Shield head Source Magazine Clamping screw Fig 4 Sectional view of...

Страница 19: ...cription 44192BA2 Rev 03 07 2021 19 3 3 Variant Lock Slide 1 2 3 4 Handle closure slide Lock slide Shield material Shield head 5 6 7 Source passage Claping screw Flange adapter Fig 5 Sectional view of...

Страница 20: ...or suspended load keep at a safe distance Wear head protection and safety shoes j WARNING Danger of injury caused by heavy and bulky system components Heavy and bulky system components should only be...

Страница 21: ...ess material parts and integrity In the case of damage immediately notify the forwarding agent and the manufacturer Check Delivery Document any visible transport damage with photos on delivery In case...

Страница 22: ...the marking for the centre of gravity on the outer packaging if applicable Wear head protection and safety shoes j WARNING Danger of injury caused by heavy and bulky system components Heavy and bulky...

Страница 23: ...cations must be strictly observed since deviations may lead to malfunction of the measuring system To avoid an unnecessary exposure to radiation the handling period of the source even if it is shielde...

Страница 24: ...outs in the document Technical Information see appendix To avoid unnecessary exposure to radiation install the shield as final system component Tip If the shield contains a radioactive source the meas...

Страница 25: ...danger zone with barrier tape j WARNING Danger of crushing by moving the shields Due to the high weight of the shield there is a risk of injury Heavy and bulky system components should only be handle...

Страница 26: ...or this purpose a double walled protection tube whose interspace is filled with shield gas is used Via a pressure switch any damage or leak is recognized immediately 1 2 3 4 Shield with source Fasteni...

Страница 27: ...p pipe Fig 8 Fig 9 item 8 of the vessel The operator has to attach the dip pipe to the vessel from above or from below or on the side depending on the constructive circumstances 6 Note the project spe...

Страница 28: ...outside the shield If the control area is within the shield then the radiation warning sign Fig 11 item 2 already applied to the shield is sufficient Fig 11 shows an exemplary identification of the c...

Страница 29: ...omponents appropriate for the transport weight Cordon off the danger zone with barrier tape Wear head protection and safety shoes j CAUTION Danger caused by nuclear radiation Shields usually contain r...

Страница 30: ...f delivery of each source By means of the steel rope or the flexible shaft the radioactive source can be moved into its measurement position within the dip pipe in the vessel The shutter is used for o...

Страница 31: ...e shield head vertically upwards or remove the cover by pulling it upwards The coupling element of the source holder and the clamping screw becomes accessible NOTICE The sources are secured in the del...

Страница 32: ...d person If the shield includes a radioactive source the responsible radiation safety officer must be consulted IMPORTANT In some countries securing the shield in the open position is prohibited for r...

Страница 33: ...t screw Clamping screw hex socket screw 6 7 8 9 10 Clamping screw knurled head screw Shield head cover Padlock Handle bar Source magazine Fig 16 Inserting the sources source magazine 1 Use the steel r...

Страница 34: ...falling loads Assemble and disassemble the shield head with a crane and exclusively use the lifting eyes for attaching the sling gear 2 Attach and screw the shield head cover Fig 16 item 7 3 Secure t...

Страница 35: ...as well as the seal test certificates must be kept during the entire life cycle of the shield NOTICE Take environmental conditions into account Adjust the intervals of the visual inspection and the f...

Страница 36: ...ining the intervals for the visual inspection the following conditions are to be considered ambient conditions outdoors rain sunlight wind salt sand chemicals operating conditions degree of utilisatio...

Страница 37: ...rate measuring device If the shield is closed the dose rate in the direction of the beam may not be significantly higher than at other parts of the shield 4 If any defects are identified during visua...

Страница 38: ...mal influences or classification of the source design The source certificate is provided together with the source Information on the location application as well as on the maximum customary mechanical...

Страница 39: ...er stand underneath a lifted or suspended load keep at a safe distance Only use tested sling gear components appropriate for the transport weight Cordon off the danger zone with barrier tape Wear head...

Страница 40: ...en and close the shutter several times see chapter 6 while observing the measuring signal of the corresponding measurement system The shutter works properly if the measured value approximately corresp...

Страница 41: ...for planning and monitoring the work NOTICE In order to keep the exposure to radiation during the removal installation of the source as low as possible all persons involved should familiarise themselv...

Страница 42: ...es and open the transport shield 2 Remove the padlock from the cover shield head 3 If necessary remove the screw connection of the cover shield head 4 Pull the cover shield head upwards NOTICE In the...

Страница 43: ...t at the source holder 3 If necessary open the clamping screw Fig 19 item 1 4 Push the source on the coupling part of the source holder Fig 19 item 2 with a rod Fig 19 item 3 out of the shield until i...

Страница 44: ...lder with point source Source holder with rod source Plugs Protective cover Fig 20 Insert the source in the transport shield 1 Use the pliers to pull the source completely out of the shield from the f...

Страница 45: ...lder with rod source Plugs Protective cover Fig 21 Remove the source from the transport shield j CAUTION Danger caused by ionising radiation When the source is removed the unshielded source must be ha...

Страница 46: ...the shield left point source right rod source 5 Insert the source into the shield as quickly as possible with the coupling part of the source holder 6 Carefully push the source with a rod further in t...

Страница 47: ...ing unshielded sources In any case the source may only be installed removed by authorised persons The competent radiation safety officer is responsible for planning and monitoring the work NOTICE In o...

Страница 48: ...ppropriate for the transport weight Wear head protection and safety shoes Heavy and bulky system components should only be handled using aids and by a at least 2 persons Do not reach between the shiel...

Страница 49: ...dle bar only slide lock variants Fig 23 Dissasemble the shield 1 Ensure that the shield has been closed and secured The locking cylinder is set to the CLOSED position Fig 23 item 1 The padlock is inst...

Страница 50: ...m from the surface of the packaging must be lower than 100 Sv h The packaging must be marked with a reference for dangerous goods in accordance with the applicable regulations with the UN number Furth...

Страница 51: ...fter the respective approval by Berthold We are pleased to send you a quotation regarding the costs Radioactive substances must be sent to Bad Wildbad Germany carriage paid Berthold will not assume an...

Страница 52: ...patch The transport securing device s must be installed Name of inspector Date Signature Checking the Functions of the Shutter Requirement met not met It must be possible to move the shutter completel...

Страница 53: ...RTHOLD TECHNOLOGIES GmbH Co KG Language English Printed in Germany 07 2021 Rev no 03 BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 D 75323 Bad Wildbad Germany www berthold com Mat No 44192BA2 Mod...

Страница 54: ...Shields for Flange Mounting Abschirmungen zur Flanschmontage Technical Information Technische Information 44192TI Rev No 01 07 2021...

Страница 55: ...dem Kupplungsst ck dem Stahlseil oder der flexiblen Welle verursachen Technical Data Technische Daten Housing material Geh usematerial Steel 1 4301 Stahl 1 4301 Temperature range Temperaturbereich 40...

Страница 56: ...s not lead to a failure of the safety device At extreme temperatures of the specified temperature range a sluggishness of the closure may occur Das verwendete Lithiumseifenfett hat einen Einsatztemper...

Страница 57: ...youts A and B Montageanordnungen A und B NOTICE HINWEIS The shield must be installed so that the shutter mechanism is directed down not exposed to any liquids or chemicals Otherwise premature failure...

Страница 58: ...t Cs 137 Rod source shield DN xxx sources Stabstrahlerabschirmungen DN xxx Strahler DN 100 1 1 48 MBq 0 04 mCi per mm 1 48 MBq 0 04 mCi pro mm 85 MBq 2 3 mCi per mm 85 MBq 2 3 mCi pro mm DN 127 3 0 92...

Страница 59: ...182 kg 40876 07 1840 mm 201 kg Dimension drawings see chapter 5 1Dimensions Variant DN 100 Ma zeichnungen siehe Kapitel 5 1 Abmessungen Variante DN 100 Variant DN 127 4 2 Variante DN 127 Variant Varia...

Страница 60: ...g 40325 07 1840 mm Dimension drawings see chapter 5 3 Dimensions Variant DN 140 Ma zeichnungen siehe Kapitel 5 3 Abmessungen Variante DN 140 Variant DN 160 4 4 Variante DN 160 Variant Variante Flange...

Страница 61: ...457 kg 59051 03 1040 mm 532 kg 59051 04 1240 mm 607 kg 59051 05 1440 mm 692 kg 59051 06 1640 mm 792 kg 59051 07 1840 mm 873 kg 43215 01 76 mm lead 76 mm Blei 5 640 mm 372 kg 43215 02 840 mm 457 kg 432...

Страница 62: ...0 mm 606 kg 42075 02 840 mm 736 kg 42075 03 1040 mm 864 kg 42075 04 1240 mm 993 kg 42075 05 1440 mm 1121 kg 42075 06 1640 mm 1249 kg 42075 07 1840 mm 1378 kg 42075 21 100 mm 267 kg 48102 01 104 mm lea...

Страница 63: ...ht ca LB 8115 01 Mat No 44192 150 mm 69 mm lead 69 mm Blei 1 60 kg LB 8115 02 Mat No 47052 150 mm 69 mm lead 69 mm Blei 1 60 kg LB 8115 20 Mat No 54025 150 mm 50 mm lead 50 mm Blei 2 60 kg LB 8120 01...

Страница 64: ...riant DN 100 5 1 Abmessungen Variante DN 100 TI Fig 2 40876 0x 1 source dimension in mm 40876 0x 1 Strahler Abmessungen in mm Source length S Strahlerl nge S Total length L Gesamtl nge L max Number of...

Страница 65: ...te DN 127 TI Fig 3 40864 0x 3 sources dimensions in mm 40864 0x 3 Strahler Abmessungen in mm Source length S Strahlerl nge S Total length L Gesamtl nge L max Number of sources max Anzahl Strahler Moun...

Страница 66: ...te DN 140 TI Fig 4 40325 0x 1 source dimensions in mm 40325 0x 1 Strahler Abmessungen in mm Source length S Strahlerl nge S Total length L Gesamtl nge L max Number of sources max Anzahl Strahler Mount...

Страница 67: ...te DN 160 TI Fig 5 40975 0x 5 sources dimensions in mm 40975 0x 5 Strahler Abmessungen in mm Source length S Strahlerl nge S Total length L Gesamtl nge L max Number of sources max Anzahl Strahler Moun...

Страница 68: ...ten DN 200 TI Fig 6 58458 0x 1 source dimensions in mm 58458 0x 1 Strahler Abmessungen in mm Source length S Strahlerl nge S Total length L Gesamtl nge L max Number of sources max Anzahl Strahler Moun...

Страница 69: ...sources dimensions in mm 59051 0x 3 Strahler Abmessungen in mm Source length S Strahlerl nge S Total length L Gesamtl nge L max Number of sources max Anzahl Strahler Mounting Direction Montagerichtun...

Страница 70: ...sources dimensions in mm 43215 0x 5 Strahler Abmessungen in mm Source length S Strahlerl nge S Total length L Gesamtl nge L max Number of sources max Anzahl Strahler Mounting Direction Montagerichtun...

Страница 71: ...sources dimensions in mm 56142 0x 5 Strahler Abmessungen in mm Source length S Strahlerl nge S Total length L Gesamtl nge L max Number of sources max Anzahl Strahler Mounting Direction Montagerichtun...

Страница 72: ...ten DN 270 TI Abb 10 42075 0x 1 source dimensions in mm 42075 0x 1 Strahler Abmessungen in mm Source length S Strahlerl nge S Total length L Gesamtl nge L max Number of sources max Anzahl Strahler Mou...

Страница 73: ...sources dimensions in mm 48102 0x 5 Strahler Abmessungen in mm Source length S Strahlerl nge S Total length L Gesamtl nge L max Number of sources max Anzahl Strahler Mounting Direction Montagerichtun...

Страница 74: ...2021 20 Drawings Point Source Shields 6 Zeichnungen Punktstrahlerabschirmungen Dimensions LB 8115 01 6 1 Abmessungen LB 8115 01 Mounting direction A and B see chapter 2 Mounting Layouts Montagerichtu...

Страница 75: ...nische Information 21 44192TI Rev 01 07 2021 Dimensions LB 8115 02 6 2 Abmessungen LB 8115 02 Mounting direction A and B see chapter 2 Mounting Layouts Montagerichtung A und B siehe Kapitel 2 Montagea...

Страница 76: ...ur Flanschmontage 44192TI Rev 01 07 2021 22 Dimensions LB 8115 20 6 3 Abmessungen LB 8115 20 Mounting direction A and B see chapter 2 Mounting Layouts Montagerichtung A und B siehe Kapitel 2 Montagean...

Страница 77: ...nische Information 23 44192TI Rev 01 07 2021 Dimensions LB 8120 01 6 4 Abmessungen LB 8120 01 Mounting direction A and B see chapter 2 Mounting Layouts Montagerichtung A und B siehe Kapitel 2 Montagea...

Страница 78: ...zur Flanschmontage 44192TI Rev 01 07 2021 24 Dimensions LB 8120 02 6 5 Abmessungen LB 8120 02 Mounting direction A and B see chapter 2 Mounting Layouts Montagerichtung A und B siehe Kapitel 2 Montagea...

Страница 79: ...ische Information 25 44192TI Rev 01 07 2021 Dimensions LB 8120 20 6 6 Abmessungen LB 8120 20 Mounting direction A and B see chapter 2 Mounting Layouts Montagerichtung A und B siehe Kapitel 2 Montagean...

Страница 80: ...ur Flanschmontage 44192TI Rev 01 07 2021 26 Dimensions LB 8120 30 6 7 Abmessungen LB 8120 30 Mounting direction A and B see chapter 2 Mounting Layouts Montagerichtung A und B siehe Kapitel 2 Montagean...

Страница 81: ...nische Information 27 44192TI Rev 01 07 2021 Dimensions LB 8125 01 6 8 Abmessungen LB 8125 01 Mounting direction A and B see chapter 2 Mounting Layouts Montagerichtung A und B siehe Kapitel 2 Montagea...

Страница 82: ...nschmontage 44192TI Rev 01 07 2021 28 Shield with Lock Slide and Magazine 7 Abschirmung mit Verschlussschieber und Magazin Mounting direction only B see chapter 2 Mounting Layouts Montagerichtung nur...

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