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OPERON® D 850
SERVICE & PARTS MANUAL

Содержание Operon D850

Страница 1: ...OPERON D 850 SERVICE PARTS MANUAL ...

Страница 2: ...vely troubleshoot repair and maintain the OPERON D 850 Surgical Table BERCHTOLD Corporation assumes no liability for table performance when used with accessories designed by others for use on the OPERON D 850 Surgical Table or damage to the OPERON D 850 Surgical Table resulting from the use of accessories designed by others This manual contains proprietary information of BERCHTOLD Corp It shall no...

Страница 3: ... ELECTROMAGNETIC INTERFERENCE S 11 ELECTRICAL SYSTEM S 11 CLEANING AND DISINFECTION S 11 WARNING LABELS S 11 GENERAL INFORMATION 1 1 GENERAL DESCRIPTION 1 1 RADIOLUCENT TABLE TOP AND PADS 1 2 INTERCHANGEABLE HEADREST 1 2 POWER SUPPLY 1 2 FLOOR LOCK SYSTEM 1 3 FUSES 1 3 PRIMARY HAND PENDANT 1 3 AUXILIARY HAND PENDANT 1 3 PRIMARY HAND PENDANT INDICATORS 1 4 PRIMARY HAND PENDANT FUNCTIONS 1 5 FOOTSWI...

Страница 4: ... Plug Torque Specifications 4 4 SERVICE 5 1 HYDRAULIC FLUID 5 1 ELECTRONIC CONTROL SYSTEM 5 1 CPU 5 1 Communication Interface RS232 Board 5 1 Position Sensors and Switches 5 1 Slide Height Sensor 5 2 Auxiliary Pendant Switch 5 2 Trend Tilt Sensor 5 3 Leg and Back Angle Sensors 5 3 Power Supply System 5 3 Batteries 5 4 Power Input System 5 5 CONTROL PENDANTS 5 6 Primary Hand Pendant 5 6 Auxiliary H...

Страница 5: ...4 2 Figure 4 4 Right Side Frame Cylinders 4 2 Figure 4 5 Back and Leg Cylinders 4 3 Figure 4 6 Left and Right Kidney Cylinder 4 3 Figure 4 7 Hollow Plugs and Washers 4 4 Figure 4 8 Securing Hydraulic Line 4 4 Figure 5 1 D 850 Reservoir 5 1 Figure 5 2 Height Sensor 5 2 Figure 5 3 Slide Sensor 5 2 Figure 5 4 Auxiliary Pendant Switch 5 2 Figure 5 5 Kidney Switch 5 2 Figure 5 6 Trend Tilt Sensor viewe...

Страница 6: ...en 6 7 Figure 6 19 Valves Test Screen 6 7 Figure 6 20 COM Options Screen 6 7 Figure 6 21 COM Unlock Screen 6 8 Figure 6 22 High Power Settings Screen 6 9 Figure 6 23 Sensor Setting Screen 6 10 Figure 6 24 Comfort Movements Screen 6 11 Figure 6 25 Shutdown Screen 6 12 Figure 6 26 About Information Screen 6 12 Index of Tables Table 1 1 Technical Data 1 10 Table 2 1 Allowed Simultaneous Movements 2 4...

Страница 7: ...ondition and may be electrically unsafe Do not use the table until this condition is corrected LOAD CAPACITY In normal orientation this table has a patient lifting and articulation capacity of 1000 lb 453 kg In reverse orientation this table has a patient lifting and articulation capacity of 500 lbs 227 kg Positioning and constraints are discussed on page S 9 Do not exceed this maximum load in ser...

Страница 8: ...he table or while the table is in motion Pinch points include but are not limited to 1 Kidney elevator to seat top 2 Kidney elevator to seat channels 3 Kidney elevator to back section 4 Headrest to back section 5 Back Leg section link to seat channel 6 Side shields to column shields in tilt 7 Column shields to base cover 8 Base to floor 9 Floor feet to base 10 Floor feet to floor 11 Leg section to...

Страница 9: ...mit in reverse while not recommended it is possible to place a patient in reverse orientation Patient weight must not exceed 500 lbs when placed in reverse CAUTION CAUTION Storage of clamps accessories etc on the base cover may result in damage to lift column shields and prevent proper elevation or descent of the table TABLE MOVEMENT WITH PATIENT WARNING WARNING If the table needs to be moved with...

Страница 10: ...UTION Protect the top and bottom surfaces from nicks and scratches Scratches more than 0 005 inches 127 microns deep may appear on x rays Damaged or scratched panels should be replaced if x ray quality is affected FOOTSWITCH CAUTION CAUTION The Footswitch s electrical connections are resistant to fluid intrusion but if fluid drainage is anticipated the footswitch should be protected by wrapping it...

Страница 11: ...eries contain acid which can cause serious burns While the batteries are sealed a dead battery may be damaged and may leak Always handle batteries in a way that will prevent acid from spilling on your skin or clothes CLEANING AND DISINFECTION WARNING WARNING Unplug the power cord before cleaning the table if cleaning liquids will be used near the power cord receptacle Under no circumstances should...

Страница 12: ...OPERON D 850 SURGICAL TABLE SPECIAL SAFETY INSTRUCTIONS Rev 1 700000120 S 12 Figure S 2 Patient Safety Warning Labels Figure S 3 Serial Number and Regulatory Approval Labels ...

Страница 13: ... slide the table top head to foot Hydraulic cylinders are used to articulate the table s sections Hydraulic pressure is provided by a motor driven pump during normal use and by a manual foot pump in manual back up mode A hand held control pendant is used to control table positions The tabletop is divided into the following sections Headrest Back Section Kidney Elevator Seat Section Leg Section A l...

Страница 14: ...d may be electrically unsafe Do not use the table until these conditions are corrected NOTE NOTE Recharge the batteries as indicated by the battery indicator on the control pendant For longevity it is good practice to charge the batteries at least once a week The locations of the primary Power Supply components are shown in Figure 1 2 When the table is plugged into a 120VAC receptacle it is powere...

Страница 15: ...ocked by activating the FLOOR LOCK function to operate any other pendant functions This ensures that the table base will not move while the tabletop is articulating The primary hand pendant plugs into the PATIENT LEFT side of the remote control connector box which is located on the head end of the column beneath the table top Insert the pendant so the red dot on the connector aligns with a red dot...

Страница 16: ...so table is locked in place 7 SPEED ADJUST HI green articulation speed of all functions is set to normal 8 SPEED ADJUST LO green articulation speed of all functions is set to low 9 BATTERY LEDs indicate the charge status of the batteries Green Full to medium charge Normal Operation Yellow Low charge Table still operates normally but batteries should be charged at the first opportunity Red steady R...

Страница 17: ...ers the back section 6 TABLE v Raises and lowers the entire tabletop 7 LEG v Raises and lowers the leg section 8 TREND REV TREND Trendelenburg Tilts the entire tabletop about the transverse axis 9 SLIDE FOOT SLIDE HEAD Slides the table top toward and away from the head 10 TILT LEFT TILT RIGHT Rotates the entire tabletop about the head to foot axis 11 UP KIDNEY DOWN KIDNEY Raises and lowers the kid...

Страница 18: ...e s hydraulic pump or the electrical system that powers the hydraulic pump A failure of table controls The manual pump pedal is located at the patient left side near the head end of the base DEPLOYING THE FOOT PUMP HANDLE TO ITS FULL OUTERMOST POSITION ENABLES THE AUXILIARY PENDANT AND DISABLES THE MAIN HAND PENDANT To use the manual foot pump 1 Pull the foot pedal straight out as far as it will g...

Страница 19: ... the head end of the column The active functions are Leg Up Down Table Up Down Back Up Down Floor Lock Trend Tilt Left Right and Kidney Up Down Only these buttons will be backlit when in auxiliary mode Figure 1 8 Auxiliary Hand Pendant NOTE NOTE The Auxiliary hand pendant is identical to the main hand pendant and may be used as a replacement for the main hand pendant See Primary Hand Pendant for d...

Страница 20: ...OPERON D 850 SURGICAL TABLE GENERAL INFORMATION Rev 1 700000120 1 8 ...

Страница 21: ...OPERON D 850 SURGICAL TABLE GENERAL INFORMATION 700000120 Rev 1 1 9 ...

Страница 22: ...ight Range 22 6 to 46 4 573 mm to 1179 mm Head Section 12 2 310 mm X 21 533 mm Back Section 22 6 574 mm X 21 533 mm Seat Section w kidney elevator 23 1 587 mm X 21 533 mm Kidney Elevator 4 3 109 mm X 21 533 mm Leg Section 24 6 625 mm X 21 533 mm Range of Motion Trendelenburg Up to 30 Reverse Trendelenburg Up to 31 Lateral Tilt Up to 20 right or left Back Section From 45 below horizontal to 90 abov...

Страница 23: ...al apparatus are not caught in pinch points when the table is operated This list is not all inclusive because pinch points can be created by the attachment of accessories Always ensure that the patient and staff are clear of all pinch points before moving the table or while the table is in motion Pinch points include but are not limited to 1 Kidney elevator to seat top 2 Kidney elevator to seat ch...

Страница 24: ...able sections to move Do not exceed the maximum load The patient lifting and articulation capacity is 1000 lbs 453 kg This means that a 1000 lb patient can be moved into any of the standard procedural positions WARNING WARNING Weight Limit in reverse while not recommended it is possible to place a patient in reverse orientation Patient weight must not exceed 500 lbs when placed in reverse PATIENT ...

Страница 25: ...without damaging the batteries HAND PENDANT OPERATION The table may be activated by pressing the hand pendant ON button or by pressing any of the hand pendant function buttons If you activate the table by pressing the ON button the hand pendant LEDs for all Battery levels will flash briefly This is a self test function During this time no function is active If there is a problem with the hand pend...

Страница 26: ...astrophic failure of the main processor will light the SERVICE LED and disable all table functions Always contact Berchtold Service if the SERVICE LED is lit Function Priority When a function is selected using either the primary hand pendant or optional footswitch the table will stop performing any function that was in progress To resume the motion you must release the function or footswitch butto...

Страница 27: ... components may collide Reverse Trendelenburg Rev Trend will stop when any table section approaches the floor base column or when internal components may collide Tilt Tilt will stop when any table section approaches the floor base column or when internal components may collide Height Minimum height 22 6 Maximum Table height 46 4 Minimum height with Leg down 90 and slide at full foot end 27 5 Heigh...

Страница 28: ...endant activate BACK or LEG function until the section pivots are horizontal 2 Once the pivots are horizontal slide the section onto the pivots The leg section has guides formed into the underside of the support plate to aid in alignment 3 Slide the section towards the seat section until it comes to a stop and the locks on both sides snap into place Look for the green dot to appear in the window o...

Страница 29: ... be protected by wrapping it with a clear disposable footswitch bag This will reduce the need to disinfect the footswitch NOTE NOTE to operate the footswitch control the floor feet must be locked NOTE NOTE It is not necessary to press the primary hand pendant ON OFF switch when operating the footswitch control The primary hand pendant can not be operated simultaneously with the footswitch The foot...

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Страница 31: ... has a relief valve set at 2175 PSI 150 bar The operating pressure is dependent on the load on the pump and the flow required It can vary from 0 to 2175 PSI Power unit is mounted in the base Hydraulic Manifolds The table has 2 hydraulics manifolds and two hydraulic distribution blocks The manifolds direct hydraulics fluid to valves and cylinders that move various parts of the table The manifolds a...

Страница 32: ...d Y71 and pressure switch P1 4 Fluid flows to cylinders 1 and 2 via the one way check valve in solenoid Y73 5 Cylinders 1 and 2 move to full stroke When they reach full stroke the pressure continues to build until it reaches 1740 PSI 120 bar 6 At 1740 PSI 120 bar pressure switch P1 closes 7 Solenoids Y74 and Y75 energize and allow fluid to flow to feet 3 and 4 via the extension board LEDs on the e...

Страница 33: ...throttles A and B The pilot operated check valves enable the actuator to be stopped and held in position even under external loading Valves are field replaceable but they do not contain any field replaceable parts Field replacement of the valve may allow contamination to enter the system and is therefore discouraged The pressure switches are field replaceable However field replacement of the switc...

Страница 34: ... 7 F to 176 F 20 C to 80 C Pressure Medium Hydraulic oil per DIN51524 and DIN51525 Viscosity Range 0 0006 in 3 s to 0 0195 in 3 s 10 mm3 s to 320 mm3 s Filtration 25 μm to 40 μm Installed Position Any Seal Material NB Rubber Nominal Voltage 24 VDC 18 to 32 VDC Power Consumption 10 Watt per solenoid Electrical Connection AMP Superseal Series 1 5 plug double pole Duty Cycle 100 ED Manifold Valve Ope...

Страница 35: ...in the lower stage and the other in the upper stage The lift cylinders are not field replaceable Although highly unlikely a failure of one of these cylinders will require that the table be returned to the manufacturing facility for repair A loaner table may be shipped for the customer to use while repairs are being made There is one Trendelenburg cylinder There is one Tilt Cylinder There are two h...

Страница 36: ...OPERON D 850 SURGICAL TABLE PRINCIPLES OF OPERATION Rev 1 700000120 3 6 Figure 3 7 Column Hydraulics Y32 Y12 Y22 Y42 Y52 Y62 Y63 Y31 Y11 Y21 Y41 Y51 Y61 Y64 T P HYDRAULIC MANIFOLD A B ...

Страница 37: ...down Tilt left is achieved by solenoid Y11 extending the tilt cylinder This pushes the right side of the table up Figure 4 2 Tilt Cylinder TRENDELENBURG AND REVERSE TRENDELENBURG Trendelenburg and reverse Trendelenburg are independent of any other column function with the exception of limitations listed in Table 2 2 There is a single Trendelenburg cylinder on the foot side of the column Trendelenb...

Страница 38: ...ht kidney cylinders are also different The left kidney cylinder is larger than the right kidney cylinder The strokes are identical The kidney sensor is an optical switch mounted on the left side of the table BERCHTOLD recommends that the table top cylinders not be replaced by the end user because of the risk of contamination entering the hydraulic system Figure 4 3 Hose Routing To Upper Frame Figu...

Страница 39: ...ulic system needs to be opened the seal washers should be replaced Hollow plugs and seal washers come in 2 diameters 10mm and 8mm The kidney and slide cylinder fittings use 8mm plugs and seals All other hydraulic fittings use 10mm hollow plugs and seals Hollow plugs also come in 2 lengths single length and double length The double length 10mm plug is used where two lines must connect at the same p...

Страница 40: ...8mm Hollow Plugs have a 12mm hex head A Washer must be placed between any 2 surfaces A single length hollow plug requires 2 washers and double length requires 3 washers Hydraulic Hose Hollow Plug Washers Figure 4 8 Securing Hydraulic Line Hollow Plug Torque Specifications CAUTION CAUTION Do not over tighten the hollow plugs Over tightening can cause the seals to deform and leak Hollow plugs must b...

Страница 41: ...y Pendants 6 Slide Motor 7 Drive Motor optional CPU The Central Processing Unit CPU is the brains of the table It contains the software and controls the operation of the solenoids and power unit based on inputs from the operator via the pendant and signals from the table via the positioning sensors and switches A second controller serves as a back up for the primary CPU allowing basic function con...

Страница 42: ...age divider with an output signal from 0 to 5 VDC The height sensor has a longer sensor cable than slide Figure 5 3 Slide Sensor Software senses readings from 0 5 at extreme forward slide to 4 5 VDC at extreme reverse slide A reading of 1 5 VDC is nominal when the table top is centered over the column Auxiliary Pendant Switch Figure 5 4 Auxiliary Pendant Switch The auxiliary pendant switch is a li...

Страница 43: ...Leg and Back Angle Sensors The Leg and Back Angle sensors are standard automotive accelerometers They are excited with 5 volts and has an output of between 0 200 4 9 volts The nominal voltage at level is 2 5 volts Figure 5 7 Leg Back Section Proximity Sensors The leg and back sections are equipped with Hall Effect sensor elements which allow the software to detect whether the individual section is...

Страница 44: ...ries cannot be overcharged a software monitor in the charging system automatically disconnects the charging system when the batteries are fully charged or after a continuous 8 hours of charging Batteries have an expected service life of three years They are field replaceable Battery Replacement Do this to replace the batteries WARNING WARNING Even a dead battery can contain enough power to cause a...

Страница 45: ...n connected until the batteries are fully charged A full battery charge is indicated by the lighting of the green LED on the hand pendant Power Input System Figure 5 13 Power Supply The power input system is made up of a power centers at the head of the table and a power supply Power Center The power center contains the main DC breaker and the DC power fuses 2 It rating is 20Amps The 20 Amp DC cir...

Страница 46: ...mbined with the green Power LED indicates that the pendant is active The Backlight will time out after a preset time period which can be set in the service software The backlight timer can be set to a shorter time than the Controls Wakened state This will reduce electrical current drain on the batteries slightly extending the battery charge cycle The lowest backlight timer setting is 1 second Pres...

Страница 47: ...does not activate the hydraulic pump There are no field serviceable parts in the auxiliary hand pendant It must be replaced as a complete assembly WIRING The Appendix contains drawing 86799 which identifies and locates all of the electrical wiring and electronic components as well as the connections for each MECHANICAL SLIDE SYSTEM The slide system uses a 24VDC motor to drive a timing belt which i...

Страница 48: ...nt LAUNCH THE SERVICE PROGRAM If you do not have the OPERON D850 Service Program installed on your laptop computer contact Berchtold Technical Service for instructions Double click the service program icon on the computer s desktop Alternatively you can select the OPERON D 850 program file from the start menu and press enter Figure 6 1 RS232 Connection Enter the service password then click OK or p...

Страница 49: ...OPERON D 850 SURGICAL TABLE USING THE SERVICE PROGRAM 700000120 Rev 1 6 1 Figure 6 3 Service Program Main Menu Screen Fully functional image of the control pendant ...

Страница 50: ...until the graphic button is deactivated The graphic pendant serves two functions 1 It allows you to operate all table functions from your computer while you watch the readings in the different forms 2 If the table functions from the screen pendant button but not from the physical pendant button you know that the physical pendant or wiring needs to be replaced In other words the failure of the tabl...

Страница 51: ...omatic shutdown feature is inactivated during the time that the service program is connected If you need to disable the hand pendant for testing purposes use the power button on the hand pendant THE SERVICE PROGRAM MENUS The following text and graphics describe the options available to the customer or field technician on the menu bar Figure 6 5 File Menu Options ...

Страница 52: ...een from which you can choose the printer you wish to use Within this screen there are three options Figure 6 8 Device Settings Report Print Selecting this option displays the standard windows print screen from which you can choose the printer you wish to use Figure 6 9 Print Report Screen Export Selecting this option displays the Export Report screen from which you can export the file to adobe ac...

Страница 53: ...ppear Figure 6 12 Device Settings Screen System information Selecting this option displays the System Information Screen from which you can read the Errors file and the status of LED indicators sensors pendant keypad footswitch pedals and valves You may also print any of this information by selecting the Print button Figure 6 13 System Information Screen Errors Selecting this option displays the e...

Страница 54: ... Back Y V LegL X V LegL Y V LegR X V LegR Y V HS Back V HS LegL V HS LegR V Kidney V Slide V Height V Lock PS1 V Lock PS2 V ACCU state V AC Line V U24V sense V I sense A 5V state V 7V state V At the end of the report the current position of all sensors is shown converted to degrees or millimeters as appropriate The Back and Leg sensors are accelerometers with two reference axes X and Y The X axes ...

Страница 55: ...rors NOT RECOMMENDED Selecting this option deletes all errors accumulated in the table Test Menu The Test menu offers only one option 1 Valves Test Selecting this option displays the Valves Test Screen This screen allows the user to activate motors and switches to aid in troubleshooting a problem For instance to operate the floor lock cylinders without the hand pendant and without the associated s...

Страница 56: ...tings button causes the Device settings report to be compiled and displayed This window can be exited by clicking the X in the upper right hand corner Clicking the Device Settings button causes the Device Settings screen to appear This window can be exited by clicking the X in the upper right hand corner Clicking the System Information button causes the System information screen to appear This win...

Страница 57: ...ping motion The stop ramp time should not be set above 1000 msec Power This is the percentage of motor s power used during the movement The amount of power applied equates directly to the speed with which the motion is performed Power may be set between 20 and 100 of the motor s full power Max Time sec This is the maximum amount of time in seconds the table is allowed to try to perform the movemen...

Страница 58: ...ovement Do this to set the zero position 1 Level the section using the pendant controls and an accurate level 2 Click in the Zero Offset window on the Sensors Tab 3 Read the Status window of the sensor If the Status reading is not zero enter a number of equal values but opposite sign in the Zero offset window i e if Status reads 1 5 enter 1 5 4 Slide and height have large offsets due to the length...

Страница 59: ...ton before the articulation has reached its limit then push and hold the button again the motion will begin again with the first movement it will not continue where it left off until it reaches the sequence limit Do this to set the movements parameters 1 Click on the drop down arrow to the right of the Movements Stop window A drop down menu will appear 3 Click on one of the choices to select it Th...

Страница 60: ...ter to the desired setting Time increments are in full minutes After setting all of the parameters to the desired levels click on the Save Settings button to record them in the tables CPU TABLE 6 2 BATTERY SETTING PARAMETERS About Tab The information on this tab is display only It cannot be changed by the technician in the field The Set serial number button on this form is not active The Device mo...

Страница 61: ...he errors For errors where no solutions are suggested you can use the error name and description to determine additional diagnostic steps that can be used to discover the problem and return the table to service A Troubleshooting Guide follows the Error Code listing TABLE 6 3 OPERON B850 ERROR CODES Error Code Type Description Solution 1 MCU 1 Program memory checksum error Microcontroller problem R...

Страница 62: ...em Replace the CPU 63 MCU 1 Undefined reset condition Event after programming and disconnecting the programmer This is not an error no action required 64 MCU 1 Event Power Up First time ON This is not an error no action required 1 No 5VP Check wiring or replace the CPU 2 Problem with wiring Check wiring 3 Shortcut Check wiring 4 Damaged sensor Replace sensor 0 31 Sensor Name of sensor 2 fault 5 Pr...

Страница 63: ...k wiring 2 Shortcut in driving circuit Check wiring or replace the CPU 3 Problem in sensing circuit Replace the CPU 4 Damaged motor Replace motor 1 Cable problem Check wiring or replace hand pendant foot pedal 2 Button stuck Replace hand pendant foot pedal 1 42 Keypad or pedal 9 fault 3 Bad contact among PCBs Replace the CPU ...

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Страница 81: ...he right to make changes in the design or specifications at any time without notice If you find any difference between the equipment you received and the components or assemblies described in this publication contact BERCHTOLD Corporation Customer Service at 800 243 5135 for information Publication History Revision Issue Date Description Rev A 3 30 06 Draft for Beta Testing Rev 1 Feb 2007 Release ...

Страница 82: ...SAFE INNOVATIVE BERCHTOLD BERCHTOLD Corporation 1950 Hanahan Road Charleston SC 29406 Phone 843 569 6100 Phone 800 243 5135 Fax 843 569 6133 Manual No 700000120 Rev 01 ...

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