3. Remove the pusher block by sliding it to the rear end
then off of the guide plate
4. Carefully re-install the new pusher block (it should be
tight) by reversing these steps.
5. Snug the cylinder to the pusher block and thoroughly
grease the guide plate.
CALIBRATING THE DEPTH-OF-BEND PLATE
(BLUE-BULLET) AND “BAS” MODELS
To properly calibrate the depth-of-bend plate on all "Blue
Bullet" and “BAS” models, follow the steps outlined
below.
1. Turn the machine on.
2. Place a set of bending dies in position.
3. Using a carpenters square, advance the radius die
until the back gates are at a true 90 degrees,
contacting the inside of the square evenly across
the front of the gates. (See figure 2-B)
4. Check the depth-of-bend plate and adjust the pointer
so that it reads 90 degrees at this time.
(See figure 2-C)
5. Retract the radius die and check that the pointer
returns to zero. If not, loosen the mounting bolts on
the degree plate and adjust the plate until both 90
degree and zero degree readings are achieved.
NOTE:
Some tubing may experience “spring back” after the
bend is made. To compensate for this, set your
depth-of-bend pointer 2 degrees less than
the actual position of the gates.
CALIBRATING THE AUTOMATIC
DEPTH-OF-BEND SWITCH / “BAS” MODELS
Before attempting the following, first calibrate the depth-
of-bend plate as previously described. To properly
calibrate the automatic depth-of-bend switch on all “BAS”
models, follow the steps outlined below.
1. Turn the machine on.
2. Place a set of bending dies in position.
3. Advance the radius die forward until the depth-of-
bend / pointer reads 90 degrees. (See figure 3-A)
4. Gently slide the automatic depth-of-bend switch
handle back until the two pointers are lined up with
each other. (See figure 3-B)
38 Bender Operation Manual
Figure 2-B
Figure 2-C
Figure 3-A
Figure 3-B
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