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3

FIGURE 4 - 

NORMAL (RAPID) APPLICATION

LOAD PISTON

INLET/EXHAUST 

VALVE

CONTROL 

PORT

FIGURE 5 - 

BALANCE

FIGURE 3 - 

CHARGING

DELIVERY 

PORT

SUPPLY PORT

NORMAL (RAPID) APPLICATION

Figure 4 shows an R-12P

 valve receiving a “normal” 

service brake application. “Normal” means the control 
signal is applied rapidly enough to build up pressure on 
the relay piston and “open” the inlet valve, causing the 
R-12P

 valve to react like a relay valve. The relay piston 

opens the inlet, allowing supply air to fl ow out the delivery 
port to the next valve in the system.

Note that these events occur quickly, due to the “preload” 
on the relay piston. This preload, provided by supply air 
pressure acting on the load piston, is a feature unique to 
the R-12P

 valve.

BALANCE

Air pressure being delivered by the open inlet valve is 
also effective underneath the R-12P

 valve relay piston. 

When air pressure beneath the piston approaches control 
pressure on top of the piston, the piston and inlet valve lift 
together and close the inlet valve. The exhaust remains 
closed, and the valve achieves “force balance.” That is, 
the piston and inlet/exhaust valve are in their neutral 
state. This is the position commonly known as “balanced” 
when referring to conventional relay valves. However, 
conventional relay valves cannot achieve true air pressure 
balance because of their inherent differentials. The R-12P

 

valve achieves this balance because of its equalizing 
orifi ce.  The  orifi ce allows control pressure and delivery 
pressure to be “common” and equalize. In this position, 
shown in Figure 5, sustained service brake applications 
can be held, with no “residual” differential.

RELAY PISTON

LOAD PISTON

INLET/EXHAUST 

VALVE

CONTROL 

PORT

SUPPLY PORT

RELAY PISTON

LOAD PISTON

INLET/EXHAUST 

VALVE

CONTROL PORT

DELIVERY 

PORT

SUPPLY PORT

RELAY 

PISTON

EQUALIZING 

ORIFICE 

PROVIDES AIR 

PRESSURE 

BALANCE

Содержание R-12P PILOT RELAY VALVE

Страница 1: ...en the valve s response time By balancing the pressure signal to all trailer and dolly brakes the R 12P valve aids in achieving overall vehicle brake pressure balance timing balance and stability It a...

Страница 2: ...nnel to the load piston Supply air builds simultaneously and equally underneath the inlet exhaust valve and above the load piston While supply pressure continues to hold the inlet exhaust valve agains...

Страница 3: ...the R 12P valve relay piston When air pressure beneath the piston approaches control pressure on top of the piston the piston and inlet valve lift together and close the inlet valve The exhaust remain...

Страница 4: ...r Figure 7 shows the control signal passing through the valve without causing piston movement The air is passing through the relay piston s equalizing orifice directly through the valve and out the de...

Страница 5: ...rce Control air also passes through the equalizing orifice and out the delivery port assuring no reduction or loss of control signal to subsequent vehicles Equalizing Slow Application If an equalizing...

Страница 6: ...ichever comes first for proper operation Should the valve not meet the elements of the operational tests noted in this document further investigation and service of the valve may be required SERVICE C...

Страница 7: ...e damage to the valve and result in leakage and or malfunction If a vise is used position the valve so the jaws bear on the supply ports on opposing sides of the valve s body 1 Remove the four fastene...

Страница 8: ...hread sealant before reuse ASSEMBLY 1 Before assembly lubricate all o rings seals and pistons as well as body and cover bores using the lubricant provided in the maintenance kit Use all of the lubrica...

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