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System description

12

ATICS-DIO_D00080_01_M_XXEN/04.2015

3.2 Functional safety

Functional safety according to IEC 61508 guarantees safety from risks arising from malfunction when 
used properly. The ATICS® is suitable for use in safety-related systems according to SIL2. SIL stands 
for "Safety Integrity Level".

3.2.1

Product life-cycle management 

Safety must be guaranteed over the entire life cycle, from the time it is designed, developed, manu-
factured, commissioned, maintained to the time it is taken out of service.

Responsibility during the life cycle: 

For detailed information refer to 

chapter "5. Commissioning, settings and testing" on page 39

chapter "9. Periodic verification and service" on page 87

Production

Commissioning

Recycling

Decommissioning

Maintenance

  Bender 

 

 

       plant operator 

 

 

 

  Bender

Содержание ATICS-2-63A-DIO

Страница 1: ...D00080_01_M_XXEN 04 2015 ATICS 2 63A DIO ATICS 2 80A DIO ATICS 4 80A DIO ATICS 4 125A DIO ATICS 4 160A DIO Automatic transfer switching devices for safety power supplies Software version D333 V1 2x D3...

Страница 2: ...Stra e 65 35305 Gruenberg Germany Tel 49 6401 807 0 Fax 49 6401 807 259 E mail info bender de www bender de Bender GmbH Co KG All rights reserved Reprinting only with permission of the publisher Subje...

Страница 3: ...2 Changeover 11 3 1 3 Messages 11 3 1 4 Other functions 11 3 2 Functional safety 12 3 2 1 Product life cycle management 12 3 3 Example of application 13 3 4 ATICS tasks 14 3 5 The ATICS functions 14...

Страница 4: ...els 35 4 2 7 3 SCADA systems Supervisory Control and Data Acquisition 35 4 2 7 4 Bypass switch option 35 4 2 8 Fastening inserting and securing connections 36 4 3 Other functions 37 4 3 1 Sealing the...

Страница 5: ...CS 2 DIO 61 7 3 1 2 Alarm meas values ATICS 4 DIO 62 7 3 2 Menu 2 Changeover 63 7 3 3 Menu 3 History Logger 64 7 3 3 1 Operating example History 65 7 3 3 2 Operating example Config logger 65 7 3 4 Men...

Страница 6: ...87 9 1 Periodic verification 87 9 2 Service 88 9 3 Maintenance 88 9 4 Cleaning 88 9 5 Operation with bypass switch 88 9 6 Replace the ATICS 89 9 6 1 Removing the existing ATICS 90 9 6 2 Installing a...

Страница 7: ...be kept in an easily accessible location near to the equip ment If you have any questions please do not hesitate to contact our Technical Sales Department We are also happy to provide on site service...

Страница 8: ...is a high risk danger that will result in elec trocution or serious injury if not avoided This signal word means that there is a medium risk of danger that can lead to death or serious injury if not...

Страница 9: ...fer for example by changing over from the two or four pole systems or by the load current see chapter ATICS tasks on page 14 Please heed the limits of the area of application indicated in the technica...

Страница 10: ...y Make sure that the dimension of the UPS special safety power supply source the generator set and the whole wiring is adequate Abide by the relevant applicable national and international standards If...

Страница 11: ...ike hospitals 3 1 2 Changeover Automatic changeover to the second redundant line on loss of the preferred supply or when the values are outside the permissible voltage range Voltage monitoring Line 1...

Страница 12: ...egrity Level 3 2 1 Product life cycle management Safety must be guaranteed over the entire life cycle from the time it is designed developed manu factured commissioned maintained to the time it is tak...

Страница 13: ...larm at at least two points with independent power supplies for func tional safety RCMS Residual current monitors RCMS460 resp RCMS490 for localising residual and operating currents in TT and TN S sys...

Страница 14: ...on a rotating shaft This design prevents simultaneous switching of Line 1 and Line 2 The switch has three positions 1 Line 1 switched on 0 Both lines switched off 2 Line 2 switched on Either Line 1 o...

Страница 15: ...vice in order to detect a possible short circuit If the preferred line fails and a short circuit current is detected at the same time the ATICS does not change over immediately but only once the circu...

Страница 16: ...1 T off 1 T Imp T 0 T Imp Switching back to Line 1 on failure of line 1 2 0 1 T Imp Pulse time 15 30 ms T 0 Dead time T on 1 Response delay ALARM failure voltage Line 1 T 2 1 T 2 1 T 2 1 Return trans...

Страница 17: ...o position 0 using an Allen key When power is restored the ATICS switches on the supply again with the set delay time t start Example Line 1 is set as the preferred line 1 0 2 Option Staggered switchi...

Страница 18: ...tage output ATICS Voltage Line 2 Time delay 1 0 2 T on 1 T Imp T 0 T Imp T off 1 T Imp T 0 T Imp Generator mode Switching back to Line 1 normal operation with delay on release 1 0 0 2 1 T 2 1 Alarm fa...

Страница 19: ...lectronic system is of redundant supply from the Lines 1 and 2 This en sures constant supply to the electronic system even when one line fails If both lines fail the changeover switch remains in the l...

Страница 20: ...tch position 4 Selector switch for manual mode selection Also shows the switch position 5 Allen key for manual mode 6 Transparent cover for changeover switch manual mode sealable 7 Wiring diagram for...

Страница 21: ...ctor switch for manual mode selection Also shows the switch position 6 Allen key for manual mode 7 Transparent cover for changeover switch manual mode sealable 8 Wiring diagram for Lines 1 2 and 3 9 T...

Страница 22: ...System description 22 ATICS DIO_D00080_01_M_XXEN 04 2015...

Страница 23: ...the risk of electric shock Before fitting the enclosure and working on the device connections make sure that the power supply has been disconnected and the system is dead In manual mode the ATICS can...

Страница 24: ...nsion diagram ATICS 4 DIO Only when using the bypass switch ATICS BP Additional space required for auxiliary contact Adapt the cutout to the terminal cover Dimensions for screw mounting on mounting pl...

Страница 25: ...edge of the rail 2 ATICS 2 DIO Use a screwdriver to pull down the lower yellow slide lock C and snap the ATICS into place with slight pressure ATICS 4 DIO Remove bottom green plug connector Use a scre...

Страница 26: ...unting screws and to keep the prescribed torque setting The photo shows ATICS 2 DIO The description also applies to ATICS 4 DIO 1 Undo the Allen screws of the terminals C 2 Remove the green connectors...

Страница 27: ...een the automatic transfer switching devices and the overcurrent protec tive device downstream are to be laid so that they are short circuit and earth fault proof When choosing back up fuses keep to b...

Страница 28: ...en tightened enough Consider a stripping length of 20 mm and do not use ferrules when connecting Lines 1 2 and 3 Note the assignment of the terminals Note especially that the two supplies are always c...

Страница 29: ...circuit monitoring GND En Ex Terminals must not be used These terminals are solely intended for future extensions 12 V IN1 GND IN1 Digital input configurable see Settings menu 5 Digital Input on page...

Страница 30: ...2 V IN1 GND IN1 Digital input configurable see Settings menu 5 Digital Input on page 73 24 34 44 21 3 alarm relays 1 N O contact each 21 common connection for the three alarm relays IN2 IN3 IN4 IN2 4...

Страница 31: ...0080_01_M_XXEN 04 2015 4 2 3 Connection example ATICS 2 DIO basic configuration Risk of destruction if connection incorrect The terminals marked are intended for Bender internal purposes only If this...

Страница 32: ...0080_01_M_XXEN 04 2015 4 2 4 Connection example ATICS 4 DIO basic configuration Risk of destruction if connection incorrect The terminals marked are intended for Bender internal purposes only If this...

Страница 33: ...0080_01_M_XXEN 04 2015 4 2 5 Connection example ATICS 2 DIO with bypass switch Risk of destruction if connection incorrect The terminals marked are intended for Bender internal purposes only If this i...

Страница 34: ...0080_01_M_XXEN 04 2015 4 2 6 Connection example ATICS 4 DIO with bypass switch Risk of destruction if connection incorrect The terminals marked are intended for Bender internal purposes only If this i...

Страница 35: ...transfer switching device Mutual monitoring for failure 4 2 7 3 SCADA systems Supervisory Control and Data Acquisition If messages from the ATICS transfer switching device are to be forwarded to a SCA...

Страница 36: ...5 x 1 2 mm Tightening torque 2 5 4 5 Nm Connect the connector plugs C with a slotted screwdriver of 2 5 x 0 4 mm Stripping length 7 mm Tightening torque 0 22 0 25 Nm Insert bottom green plug connector...

Страница 37: ...t cover is opened the button is no longer pressed and the ATICS switches to manual mode Whenthetransparentcoverisopen makesurethatthisbuttonisnotpressedac cidentally Check and make sure that the messa...

Страница 38: ...tor switch in manual mode transparent cover open The locking device can only be locked in switch position 0 Padlock shackle diameter 4 mm 8 mm 3 16 5 16 To lock the changeover function The switch posi...

Страница 39: ...he transfer switching device The MK in the technical area is supplied from a fail safe line backed up by battery Risk of missing or false messages on the display on MK TM or FTC MK alarm indicator and...

Страница 40: ...way In addition to the alarm also configure a brief message of what to do or who to notify Examples Failure Line 1 Call Building Services Tel 123 BMS chan nel Entry in the menu 1 Alarm meas values Des...

Страница 41: ...ge Phase sequence left Asymmetry 3 3 Position 1 Switch position 0 1 2 4 4 t 2 1 or SwitchBackLock Return transfer delay time is ena bled counting backwards or SwitchBackLock Seconds 5 5 Automatic mode...

Страница 42: ...on the dead time t 0 the delay on release t off and the return transfer delay time t 2 1 of the ATICS are adjustable and must be adjusted to the requirements of the specific case the short circuit ca...

Страница 43: ...d time t 0 and return transfer delay time t 2 1 The factory settings and system specific settings of the ATICS DIO transfer switching device are doc umented on the checklist Please carry out all the w...

Страница 44: ...Commissioning settings and testing 44 ATICS DIO_D00080_01_M_XXEN 04 2015...

Страница 45: ...Line 2 is ready 4 LED Alarm lights up when there is an alarm message 5 LED COM flashes during communication via the BMS bus 6 INFO Calls up standard information ESC Exits the menu function without cha...

Страница 46: ...te displays in the bottom line of the display The device displays alarm messages in the bottom line of the display Also shown there are Switching back interlocking function Manual mode Countdown timer...

Страница 47: ...om line of the display The device displays alarm messages in the bottom line of the display Also shown there are Switching back interlocking function Manual mode Countdown timer for return transfer ti...

Страница 48: ...and channel of device triggering the message If no button is pressed for a few seconds the standard display reappears Press the again then the main menu will appear The alarm text displayed in case of...

Страница 49: ...s test 52 4 Generator Starts generator without changing over Terminate test by pressing the RESET button 53 5 Test communication Communication via the BMS bus is tested by simulating an alarm and send...

Страница 50: ...f manual mode is selected for changeover transparent cover open or digital in put set to manual changeover then no changeover can take place under the test menu Autom changeover or Manual changeover A...

Страница 51: ...red in the history memory Risk that the test is accidentally not terminated If the test menu 3 Manual changeover is left after changing over to the redun dant line then the ATICS remains in this switc...

Страница 52: ...es the date of last changeover as the test date as long as that date is later than the previous entry 2 Cancel Back to test menu Last switch After saving the date on which the next test is due is coun...

Страница 53: ...nly when a generator is connected to the redundant line and the associated settings have been carried out see Settings menu 1 Changeover on page 67 To avoid voltage interruptions in the test menu Gene...

Страница 54: ...tton to go to the channel setting Press 2 Use the arrow buttons to select the channel for which the alarm message is to be simulated Press to confirm your selection The alarm status will change from n...

Страница 55: ...ly monitored so that the end of the alarm condition was not detected Cancel Back to reset menu For all pending alarms the date and time of the reset are entered in the line to in the history mem ory T...

Страница 56: ...dundant line Cancel Back to reset menu There are different possibilities to deactivate the switching back interlocking function via a gateway COM4xx CP700 etc via the menu Select RESET SwitchBackLock...

Страница 57: ...nu Meaning Exit Exit Changeover reset menu go up one menu level 1 Changeover xxx Number of changeovers performed 2 Alarm 8000 Alarm value for maximum number of changeovers performed Delete Increase al...

Страница 58: ...Operation 58 ATICS DIO_D00080_01_M_XXEN 04 2015...

Страница 59: ...lowing buttons are used on the main menu Select menu items Confirm selected menu item Enter ESC Exit function or go up one menu level If the device has been without power for several days the time and...

Страница 60: ...rself with the menus Exit 1 Alarm meas values 3 History Logger 5 Control 2 Changeover 6 Digital Input 7 Info 1 Changeover Exit 2 Voltage 3 Current 4 Relay 5 Digital Input 6 Data logger 7 Language 8 In...

Страница 61: ...evel of the digital inputs 80 7 Info Display information on device type and firmware versions 80 Menu Meaning Exit Exit Alarm meas values menu go up one menu level 1 Line 1 228V Line 1 Measured value...

Страница 62: ...Load current on the TN system on phase L2 or CT connection fault 9 I 3 37A Load current on the TN system on phase L3 or CT connection fault 10 I N 0A Load current on the TN system on neutral conductor...

Страница 63: ...ine 2 Measured value frequency 29 Asymmetry 0 Line 2 Asymmetry of the phases L1 L2 L3 30 Phase sequence left Line 2 Phase sequence of the phases L1 L2 L3 All messages with the exception of measured va...

Страница 64: ...nation 2 Data logger Displays the history of measured values Voltage Line 1 Voltage Line 2 switch position of the changeover switch load current in the TN system downstream of the transfer switching d...

Страница 65: ...y Note that the current history memory entry was created as the result of a test initiated on this device 7 3 3 2 Operating example Config logger 1 Use the arrow buttons to select the entry you requir...

Страница 66: ...onitoring short circuit detection 70 4 Relay Set the mode of operation and function of the alarm relays 71 5 Digital Input Set the operating behaviour of the digital inputs 73 6 Data logger Adjusting...

Страница 67: ...System U1 U2 Voltage Line 1 Voltage Line 2 L Gen Line 1 Generator L1 L2 Line 1 Line 2 AV SV Normal power supply source Safety power supply source SV AV Safety power supply source Normal power supply...

Страница 68: ...s Resolution of setting 6 months 11 Reminder Warning time for service interval d day Setting range off 1 30 days Resolution of setting 1 day 12 t Gen Start Time delay for switchover to generator measu...

Страница 69: ...both lines Voltage 1 2 Press to confirm your selection Adjusting the settings Also note the time charts on Page 17ff Menu Meaning Exit Exit settings menu Voltage go up one menu level 1 Undervolt Sett...

Страница 70: ...confirm your selection Menu Meaning Exit Exit settings menu Current go up one menu level 1 Mode on Current monitoring is switched on off No current monitoring 2 CT STW3 Bender measuring current transf...

Страница 71: ...isabled The alarm message Failure Line 2 is suppressed Select a relay as follows 1 Use the arrow button to set the alarm relay Press 2 Use the arrow buttons to select an alarm relay e g Relay 2 or all...

Страница 72: ...r on Internal device error 1 x 3 x except 3 50 6 x 7 x 8 x 9 x or BMS bus has no master short circuit distribution board failure distribution board test due service due off 7 Test interval on relay sw...

Страница 73: ...here are 0 volts there It is for this reason that you should always set unused digital inputs to off Select the digital input 1 Use the arrow button to set the digital input Press 2 Use the arrow butt...

Страница 74: ...connected here The alarm message appears on the display and is passed on via the BMS bus The alarm relay switches when adjusted accord ingly The alarm message has no effect on the changeover function...

Страница 75: ...e no effect The function of the input set first has priority If the digital input 1 is no longer activated the function of the digital input with the next number up will be activated Data logger Meani...

Страница 76: ...change to the measured value is saved every minute then the service life is increased by about 57 years Select the settings in the Datalogger Modific settings menu in a way that frequent saving over...

Страница 77: ...umber of measured values which can be saved is reached the current measured value overwrites the oldest entry no Once the maximum number of measured values which can be saved is reached no further mea...

Страница 78: ...r is detected off The presence of a BMS master is not monitored This setting is required when the ATICS is used as a Stand alone device without BMS master Menu Meaning Exit Exit settings menu Clock go...

Страница 79: ...ings menu on or off on Password protection is switched on When an attempt is made to open one of the setup menus the entry screen for entering the password appears automati cally Once a valid password...

Страница 80: ...nu displays information about the device and the software Press the arrow button sev eral times to display all the information Please have this information to hand if you need to contact us for assist...

Страница 81: ...e service code The message is on channel 6 of the BMS bus Short circuit distribution board Short circuit detected Eliminate short circuit Failure distribution board No voltage on Line 3 contact of the...

Страница 82: ...3 Changeo ver on page 57 3 12 Maximum number of changeovers exceeded Plan device replacement Alarm can be cancelled see Reset menu 3 Changeo ver on page 57 3 13 Changeover due to overcurrent or short...

Страница 83: ...rvice describe the type of fault and quote the three digit error code 8 61 8 66 Fault during changeover process Occurs when the voltage on the new line fails dur ing the changeover Also occurs when th...

Страница 84: ...in the menu Settings Interface Failure monitoring see page 77 ATICS does not change over In the last line on the display it indicates t 0 xx s ATICS is waiting for the time delay t 0 to elapse and dis...

Страница 85: ...an be imported into another device of the same type This may be required if a device is replaced or when several devices are con figured to perform similar tasks ATICS is constantly being further deve...

Страница 86: ...Troubleshooting 86 ATICS DIO_D00080_01_M_XXEN 04 2015...

Страница 87: ...al If no local national directives apply at least periodic verification as recom mended by DIN VDE 0100 710 VDE 0100 710 is recommended for use in medical locations Remedy To be performed by Interval...

Страница 88: ...to We also recommend regularly checking the Allen screws at the ATICS and the Torx screws of the connectors on the incoming and outgoing lines of the transfer switching device to make sure they are ti...

Страница 89: ...the device if the ATICS has reached the end of its useful life or an event has occurred which jeopardises safety e g overvoltage switching if there is a short circuit or component failure Risk of ele...

Страница 90: ...to switch position 0 see Connecting the ATICS safely on page 28 3 Remove connections 4 Remove the ATICS Removing the ATICS from rail mounting The photo shows ATICS 2 DIO The description also applies t...

Страница 91: ...lso applies to ATICS 4 DIO ATICS 2 DIO Use a screwdriver to pull the lower yellow slide lock G downwards and raise the ATICS slightly from below Now use the screwdriver to pull the upper yellow slide...

Страница 92: ...rewdriver to push back the locking hook located approximately in the middle of the cover in each case The photo shows ATICS 2 DIO The description also applies to ATICS 4 DIO Undo the Allen screws of t...

Страница 93: ...the ATICS according to the checklist and check for operation see checklist in the appendix of this manual 5 Disable bypass switch Insert bottom green plug connector B and secure with mounting screws...

Страница 94: ...ermany these policies are implemented through the Electrical and Electronic Equipment Act of 16 March 2005 According to this the following applies Electric and electronic equipment are not to be inclu...

Страница 95: ...95 ATICS DIO_D00080_01_M_XXEN 04 2015 10 Data 10 1 T V test report...

Страница 96: ...Amendment 2 2008 12 DIN EN 61558 1 A1 VDE 0570 1 A1 2009 11 DIN IEC 61558 2 15 VDE 0570 2 15 2008 08 The standards marked with were part of the test conducted by T V S d 10 2 Technical data Insulation...

Страница 97: ...n 2 Hysteresis for short circuit alarm 5 Cable length Single wire 0 75 mm 0 1 m Single wire twisted 0 75 mm 1 10 m Shielded cable 10 40 m Cable twisted pair shield connected to terminal l at one side...

Страница 98: ...Stationary use IEC 60721 3 3 3K5 no condensation no formation of ice Transport IEC 60721 3 2 2K3 Long term storage IEC 60721 3 1 1K4 Operating temperature 25 55 C Classification of mechanical conditi...

Страница 99: ...x M5 Dimensions incl terminals W x H x D 234 x 270 x 73 Weight approx 4500 g WeightATICS 2 DIO approx 3400 g WeightATICS 4 DIO approx 4800 g Utilisation category according to DIN EN 60947 Type Ie AC...

Страница 100: ...4 relay outputs short circuit detection in the TN system with sealable contact covers on the output and input side bridges on the output side and screw terminals for all connections 4 measuring curre...

Страница 101: ...ndicator and test combination MK800 Alarm indicator and test combination TMK SET Configuration software for MK2430 MK800 and TM800 ATICS BP 4 80A SET Bypass switch set comprising Bypass switch 80 A as...

Страница 102: ...Data 102 ATICS DIO_D00080_01_M_XXEN 04 2015...

Страница 103: ...erating theatre lights 15 Operation 45 condition 48 fault free 46 47 Ordering information 100 Overcurrent or short circuit current 57 63 P Password 49 66 Periodic verification 87 Personnel 9 Power sup...

Страница 104: ...G P O Box 1161 35301 Gruenberg Germany Londorfer Stra e 65 35305 Gruenberg Germany Tel 49 6401 807 0 Fax 49 6401 807 259 E mail info bender de www bender de Fotos Bender Archiv und bendersystembau Arc...

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