6 720 611 443 GB (05.04)
2
Contents
Contents
Safety precautions
3
Symbols 3
1
Details of the appliance
4
1.1
EC Declaration of Conformity
4
1.2
Standard package
4
1.3
Description of appliance
4
1.4
Accessories 5
1.5
Casing dimensions
5
1.6
Layout of appliance
6
1.7
Function (with optional extra motorised valve) 7
1.8
Electrical wiring diagram
8
1.9
Technical data
9
2
Installation regulations
10
3
Installation 11
3.1
Important remarks
11
3.2
Sealed systems
11
3.3
Siting the appliance
13
3.4
Wall mounting frame assembly
14
3.5
Pre-piping the system
14
3.6
Fitting the appliance
15
3.7
Checking the connections
16
3.8
Flue Systems
16
3.8.1 Siting the Flue Terminal
17
3.8.2 Installation of the flue
18
3.8.3 Flue duct preparation and assembly
20
4
Electrical connections
21
4.1
Connecting the appliance
21
4.2
Wiring to your system
22
4.2.1 External 230v
22
4.2.2 Internal 24v
23
5
Commissioning
24
5.1
Commissioning 24
5.2
Switching the appliance on/off
25
5.3
Switching on the central heating
25
5.4
System controls
25
5.5
Appliances with optional plug-in diverter
valve: Setting hot water temperature
26
5.6
Frost protection
26
5.7
Pump anti-seize function
26
5.8
Fault Condition
26
6
Individual settings
27
6.1
Mechanical settings
27
6.1.1 Checking the size of the expansion vessel
27
6.1.2 Setting the central heating flow temperature 27
6.1.3 Changing the heating pump characteristic
27
6.2
Settings on the Bosch Heatronic
28
6.2.1 Operating the Bosch Heatronic
28
6.2.2 Selecting the pump control mode for central
heating mode (Service Function 2.2)
28
6.2.3 Setting the anti-cycle time
(Service Function 2.4)
28
6.2.4 Setting the maximum CH flow temperature
(Service Function 2.5)
28
6.2.5 Setting the switching difference
(Service Function 2.6)
29
6.2.6 Setting the heating output
(Service Function 5.0)
29
6.3
Setting the gas/air ratio
29
7
Converting the appliance to
different gas types
30
7.1
Setting the gas/air ratio
30
7.2
Testing combustion air/flue gas at set
heat output
32
7.2.1 Testing the O
2
or CO
2
level in the
combustion air
32
7.2.2 Testing CO and CO
2
32
8
Maintenance 33
8.1
Pre-Service Check List
34
8.2
Description of servicing operations
35
8.3
Replacement of Parts
38
8.3.1 PCB control board and transformer
38
8.3.2 Fan Assembly
39
8.3.3 Pump 39
8.3.4 Optional 3-way diverter valve
39
8.3.5 3-way diverter valve motor
40
8.3.6 Sensors 40
8.3.7 Gas Valve
40
8.3.8 Electrode assembly
40
8.3.9 Pressure gauge
41
8.3.10Expansion vessel
41
8.3.11Pressure Relief Valve
41
8.3.12Burner 41
8.3.13Primary Heat Exchanger
41
9
Appendix 42
9.1
Fault Codes
42
9.2
Short parts list
43
9.3
Heating/hot water output settings (N.G)
43
9.4
Heating/hot water output settings (L.P.G)
43
9.5
Operational Flow diagrams
44
9.5.1 Central heating function
44
Содержание ZB 7-28 R 28 HE
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