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DESIGN, INSTALLATION AND

SERVICING INSTRUCTIONS

PLEASE LEAVE THESE INSTRUCTIONS IN THE POCKET PROVIDED ON

THE BACK OF THE FRONT PANEL

AN OPEN VENTED CENTRAL HEATING

AND MAINS PRESSURE HOT WATER SUPPLY

SYSTEM INCORPORATING

A THERMAL STORE

ALL MODELS COMPLY WITH THE

WATER HEATER MANUFACTURERS

SPECIFICATION FOR INTEGRATED THERMAL

STORES

BOILERMATE

2000

BOILERMATE

2000

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Gas Council Approved Reference Numbers

BoilerMate 125 89-317-04A
BoilerMate 145 89-317-05A
BoilerMate 185 89-317-06A
BoilerMate 210 89-317-07A

BoilerMate 225 89-317-08A

Содержание Gledhill BoilerMate 2000 125

Страница 1: ...MAINS PRESSURE HOT WATER SUPPLY SYSTEM INCORPORATING A THERMAL STORE ALL MODELS COMPLY WITH THE WATER HEATER MANUFACTURERS SPECIFICATION FOR INTEGRATED THERMAL STORES BOILERMATE 2000 BOILERMATE 2000 G...

Страница 2: ...ity System audited by BSI Patents Pending TheGledhillGroup sfirstpriorityistogivea high quality service to our customers Quality is built into every Gledhill product and we hope you get satisfactory s...

Страница 3: ...BoilerMate 2000 is not covered by section G3 of the current Building Regulations and is therefore not notifiable to Building Control The information in this manual is provided to assist generally in...

Страница 4: ...The outlet temperature of the domestic hot water is maintained by a printed circuit board which controls the speed of the pump circulating the primary water from the store through the plate heat exch...

Страница 5: ...e d o M 5 2 1 M B 5 4 1 M B 5 8 1 M B 0 1 2 M B 5 2 2 M B y t p m e t h g i e W g k 8 5 g k 1 6 g k 5 6 g k 6 7 g k 8 8 l l u f t h g i e W g k 3 7 1 g k 6 8 1 g k 5 1 2 g k 6 4 2 g k 8 7 2 p m u P W...

Страница 6: ...ion cistern complete with ballvalve overflow fitting and cold feed open vent pipework assembly is supplied separately Optional Equipment A soft water model is available for areas where the hardness le...

Страница 7: ...O I S N E M I D E C N A I L P P A l e d o M t h g i e H h t d i W h t p e D A B C 5 2 1 M B m m 0 4 1 1 m m 5 9 5 m m 5 9 5 5 4 1 M B m m 0 4 1 1 m m 5 9 5 m m 5 9 5 5 8 1 M B m m 0 5 3 1 m m 5 9 5 m...

Страница 8: ...Page 8 1 0 DESIGN 1 2 TECHNICAL DATA...

Страница 9: ...BOILERMATE 2000 1 2 TECHNICAL DATA AWAITING HOT WATER PERFORMANCE GRAPHS FOR EACH MODEL SIZE PERFORMANCE GRAPHS OF GRUNDFOS PUMPS 1 0 DESIGN GRUNDFOS 15 50 litres sec 6 litres sec GRUNDFOS 15 60 TO BE...

Страница 10: ...optional extra are being used or if all taps are provided with flow regulators the flow regulator on the cold inlet should be removed No check valve or similar device should be fitted on the cold wat...

Страница 11: ...ed fully in accordance with their recommendations This is particularly important in relation to use of push fit connections when using the optional flexible hose kits see 2 2 Installation Pipework con...

Страница 12: ...vity circulation does not occur when the heating pump is not running To be certain of preventing this it is recommended that a check valve or valves are fitted on the vertical flow pipes Thewaterlevel...

Страница 13: ...ework systems can be used in place of copper internally as long as the chosen system is recommended for use on domestic heating systems by the manufacturer and is installed fully in accordance with th...

Страница 14: ...erMate 2000 and the boiler during dormant periods An automatic air vent will be required on the flow adjacent to the boiler and depending upon the pipe layout a manual air vent may also be required on...

Страница 15: ...lockshield valves on the radiators If this is not done the performance of the BoilerMate will be adversely affected If heating of a single bathroom radiator or towel rail is required in summer then it...

Страница 16: ...e system that has been installed If the primary pipework dips or the boiler is located above the BoilerMate a single F E cistern with a cold feed and open vent piped to the cistern should be used This...

Страница 17: ...heating modes In the former only hot water pump and electric heating element are energized In the latter the heating system pump is also energized This means that the heating will be on permanently u...

Страница 18: ...mperatures will normally be higher than in a conventional system and the design of the cupboard and door will need to take this into account No ventilationisnormallyrequiredtothecupboard A suitable lo...

Страница 19: ...ecommended method is shown opposite Before installation the site requirements should be checked and confirmed as acceptable The plastic cover and protective wrapping should be removed from the applian...

Страница 20: ...on fittings Connection E is blanked 15mm copper pipe Connection J is RC1 2 1 2 in BSPT internal A Safety open vent B Cold feed expansion C Primary flow from boiler D Primary return to boiler E Towel r...

Страница 21: ...F E cistern and pipework site run by the installer to connect this to the appliance Obviously any pipework in the roof space and the feed and expansion cistern will need to be adequately insulated to...

Страница 22: ...age 22 WIRING DIAGRAM STANDARD BOILERMATE 2000 APPLIANCE 2 0 INSTALLATION 2 2 INSTALLATION Y E K L B E U L B R B N W O R B Y G W O L L E Y N E E R G R D E R K L B K C A L B Y W O L L E Y H W E T I H W...

Страница 23: ...from an earthing strap on the primary return to boiler pipe to the earth stud on the wiring panel 2 0 INSTALLATION Make the connections as shown opposite on the terminal strip provided The appliance...

Страница 24: ...Frost Protection When frost protection is required for the whole house or where a base temperature is required during cold weather then a frost thermostat should be wired across plug in terminals 21 a...

Страница 25: ...Page 25 BOILERMATE 2000 2 0 INSTALLATION 2 2 INSTALLATION WIRING DIAGRAM BOILERMATE2000 WITH SWITCH...

Страница 26: ...e service slot provided in the base of appliance The recommendations contained under Electrical Connection Standard Appliance should be followed when connecting a remote clock room thermostat boiler e...

Страница 27: ...n Check the water level in the feed and expansion cistern and adjust the ballvalve if necessary Check the whole of the primary heating and domestic hot and cold distribution systems for leaks It is es...

Страница 28: ...MAXIMUM 2 Switch off heating on the clock programmer and room thermostat 3 Switch off hot water on the programmer if 2 channel clock is fitted 4 Check the jumper settings are correct These must all be...

Страница 29: ...heating pump will run continuously This product is covered by the Benchmark scheme and a separate commissioning service log book is included with this product This must be completed during commissioni...

Страница 30: ...T use a BoilerMate on a sealed primary i e closed system 13 DON T use pipe smaller than 28mm between the boiler and the BoilerMate when the boiler rating exceeds 20kW about 68 000 Btu h 14 DON T use d...

Страница 31: ...ts specialist heating spares suppliers Help and advice is also available from the Technical Helpline on 01253 474401 However allcomponentsarereadilyaccessible and can be changed quickly and easily by...

Страница 32: ...a l P p e w S 7 1 0 T G 4 6 6 5 0 E 0 1 B C A d r a o b l o r t n o c e c n a i l p p A k o l E 5 5 2 B X 8 5 1 9 3 E 1 1 r o s n e s e r o t S k o l E 9 4 1 T G 2 2 0 6 2 E 2 1 r o s n e s n r u t e...

Страница 33: ...Page 33 BOILERMATE 2000 3 0 SERVICING...

Страница 34: ...at the space heating and hot water load is not greater than the boiler output and that the BoilerMate 2000 model is suitable for the type of dwelling If all the above checks are satisfactory then it i...

Страница 35: ...tric backup this should be switched on and operated in accordance with the instructions on the label fitted to the appliance until the installer manufacturer can attend When requesting a visit from th...

Страница 36: ...s as in Option 4 for Taps Mixers APPENDIX A WATER SAVINGS OPTIONS FOR SHOWERS 4 FIXING OPTIONS FOR TAPS MIXERS 1 MK Range Combined Regulators Aerator for screwing onto Taps Mixers with internal or ext...

Страница 37: ...d close to the appliance if required 0 5 0 P I M e d o C k c o t S 1 e p y t d l o f i n a M m o o r k a o l c e n o m o o r r e w o h s e t i u s n e e n o m o o r h t a b e n o r o t a l u g e r w o...

Страница 38: ...ework in table 2 r e p p o c m m 5 1 n i h t g n e l e p i p t n e l a v i u q e m u m i x a M 1 e l b a T e r u s s e r p t e l n I r a b m e p i p f o h t n e l t n e l a v i u q e m u m i x a M m l...

Страница 39: ...al connection of fittings to the manifold will need to suit the arrangements shown on page 35 Note 1 If it is proposed to fit chemical water treatment such as a water softener this should be fitted in...

Страница 40: ...he contractors installers reasonable costs in removing and replacing any defective Open Vented Copper Cylinder or Tank with defective integral pipework as follows Gledhill Water Storage Ltd AMD AUGUST...

Страница 41: ...ses owned or occupied by the Purchaser or in the possession of the Purchaser for the purposes of repossessing and recovering any such goods the property in which has remained in us under paragraph 2 a...

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