BenchMark Wireline AM5K Series Скачать руководство пользователя страница 11

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benchmarkwireline.com

P. O. BOX 850

Fax: 281.342.4848

Phone: 281.342.6415

Simonton,Texas 77476

36220 FM 1093

AM5K User Manual

Rev Q

Oct 2007 Page 11 of 44

3.6 SYSTEM OPERATION

3.6.1 Determine cable size to be used – .490" to .190”. Since the wireline cable

actually bends over the tension wheel, the bend radius of the wireline
cable will affect the tension measurement.

3.6.2 Enter tension calibrate factor. These corrections are automatically made

in the WSDP Hoistman's panel by selecting the proper cable size from the
menu. If a different panel is used, enter the tension factor at this time.

SDDP

Calibrate

Values:

VALUES CABLE

SIZE

3250

15/32"

through

.472"

3480

7/16"

4171

3/8"

4656

5/16"

4808

9/32"

6187

7/32"

"Comprobe" Calibrate Values:

VALUES CABLE

SIZE

10000

15/32"

through

.472"

10700

7/16"

12800

3/8"

14300

5/16"

14800

9/32"

19000

7/32"

SDDP-A or SDDP-B Load Cell Angle

Standard Shallow Groove Tension Wheel = 0

.472 cable with Severe Load (Deep Groove) Tension Wheel = 131

.484 cable with Severe Load (Deep Groove) Tension Wheel = 128

.490 cable with Severe Load (Deep Groove) Tension Wheel = 125

Note: As the groove in the tension wheels wears deeper, the angle will
decrease causing the output signal to decrease. To compensate for this
the Load Cell Angle will need to be increased.

3.6.3 Install line in measuring head (refer to section 3.2).

3.6.4 Make sure line is lying slack and head is free to move. Press the Ten

Zero Cal button and tension value should read 0.

3.6.5 Press the Ten Cal button and tension should read the value indicated in

paragraph 3.6.2.

3.6.7 At this point, the system is ready to log. Watch for visual indications of

problems such as excessive vibration, wheel or roller slippage or lockups
that signify bearing or shaft failures, or cable tracking problems.

Содержание AM5K Series

Страница 1: ...ES CONFIGURATIONS AM5KA512 one encoder no MMD CH SAP 101321352 AM5KA507 dual encoders MMD OH Zone 2 SAP 101281049 AM5KA529 dual encoders no MMD CH Zone 2 SAP 101286954 CONTENTS 1 0 GENERAL 2 0 SYSTEM...

Страница 2: ...Added encoder coupling installation drawing Pages 20 22 Added photos to clarify installation of tension wheel Revision N Sep 2006 Changed references of flat tension wheel to shallow groove tension wh...

Страница 3: ...d steel Accepts cable sizes from 190 to 494 diameter 4 8 mm to 12 55 mm Lightweight design with integral tension makes the device ideal for high angle rigups Device opens up to provide easy cable inst...

Страница 4: ...magnetic marks and accurate line stretch calculations an accuracy of 3 m in 3000 m 1 ft in 10 000 ft can be achieved The Hoistman s panel is required to fully utilize the mark detection and stretch c...

Страница 5: ...User Manual Rev Q Oct 2007 Page 5 of 44 3 0 OPERATION 3 1 SPOOLING ARM INSTALLATION OVERHEAD SPOOLING ARM Install the measuring head on to the spooling arm by using the top adapter mount assembly to...

Страница 6: ...2007 Page 6 of 44 Make sure that the head can freely sit on the wireline If the mounting arrangement will not let the head travel up and down freely and if the cable puts a upward or downward force o...

Страница 7: ...TALLATION To install cable first open the wheels by shifting the red release handles Next remove the push pin and hinge the head open Lifting up on the wireline cable makes it easier to remove the pus...

Страница 8: ...need to be removed from the device prior to removing the retaining pin A C clamp or a nylon ratchet strap can be used to remove the load 3 4 2 Install a C Clamp across the top and bottom frames as sh...

Страница 9: ...the upper frame above the measure wheels Part number for the open hole wear plate is AM5KM034 Part number for the cased hole wear plate is AM5KM074 3 4 1 To remove the magnetic mark detector refer to...

Страница 10: ...d bend angle of the cable the Load Cell Angle value will need to be changed when using this wheel refer to page 11 The SDDP calibrate value should remain at 3250 Ensure that the slot in the bushing of...

Страница 11: ...16 12800 3 8 14300 5 16 14800 9 32 19000 7 32 SDDP A or SDDP B Load Cell Angle Standard Shallow Groove Tension Wheel 0 472 cable with Severe Load Deep Groove Tension Wheel 131 484 cable with Severe Lo...

Страница 12: ...the bushings Verify that all fasteners are tight and that the ball lock pushpin is secure Verify that the encoder electronic load pin and backup counter cable are installed and properly routed Verify...

Страница 13: ...affect tension measurement accuracy The shallow groove tension wheel item 33 in section 6 1 of this manual should be 5 in diameter at the bottom of the groove It should be replaced if it is worn more...

Страница 14: ...benchmarkwireline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 14 of 44...

Страница 15: ...laced at this time 4 4 2 ELECTRONIC LOAD PIN REMOVAL The electronic load pin is held in place by one retaining ring on the outer end of its shaft Remove the retaining ring by using a small screw drive...

Страница 16: ...l one of the metal parts of the three piece coupling item 36 to the wheel shaft and tighten it using a hex wrench Next install the center plastic piece of the coupling onto the wheel shaft coupling Pl...

Страница 17: ...er Manual Rev Q Oct 2007 Page 17 of 44 4 4 5 ENCODER MOUNT REMOVAL Follow these steps to remove the encoder mounts 1 Using a pair of vice grips grab the end of the pin and pull on it see photo 2 Use a...

Страница 18: ...7 Page 18 of 44 4 Use a hook to pull the spring out far enough to remove the screwdriver Careful not to bend the spring 5 Remove the floating encoder assembly 6 Repeat for the other side 7 Remove anti...

Страница 19: ...AXLE WHEEL 1 Insert the tension wheel into the frame Make sure the slotted hole in the tension wheel bushing is on the same side as the roll pin hole in the frame and the grease hole is on the opposit...

Страница 20: ...Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 20 of 44 3 Insert a 3 16 x 1 2 long roll pin into the hole Do not use a longer roll pin as i...

Страница 21: ...281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 21 of 44 4 Drive the roll pin flush Make sure that the wheel can freely slide up and down 5 Remo...

Страница 22: ...reline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 22 of 44 AFTER ASSEMBLY IS COMPLETE THE HEAD SHOULD BE CONFIGURED AS S...

Страница 23: ...01392480 BEARING BALL 20MM FAFNIR 204PP 4 58 AM5KM134 101393747 BEARING BALL 40MM ID MOD 1 59 AM5KP001 101392483 CLAMP TOGGLE PUSH PULL SST 1 101 AM5KP130 101393769 NOZZLE GREASE FITTNG FLUSH 1 NOTE 1...

Страница 24: ...rkwireline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 24 of 44 6 0 DRAWINGS AND PARTS LISTS 6 1 MEASURE HEAD ASSEMBLY SI...

Страница 25: ...benchmarkwireline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 25 of 44 TOP VIEW...

Страница 26: ...benchmarkwireline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 26 of 44 FRONT VIEW...

Страница 27: ...benchmarkwireline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 27 of 44 REAR VIEW...

Страница 28: ...01392424 SHAFT PIVOT HORIZONTAL 1 2 SST 1 19 AM5KM013 101392425 SHAFT SPOOLING ROLLER 20MM 3 20 AM5KP023 101392503 BOLT SHOULDER 3 4 X 3 SST 1 21 AM5KP002 101392427 SPRING EXT 4 OAL 47 64 DIA SST 4 22...

Страница 29: ...2506 SCREW 5 16 18 X 7 8 FH SOC SS 8 77 AM5KP039 101392512 SCREW 10 24 X 7 8 FH SOC SST 2 78 AM5KP040 101392513 SCREW 10 24 X 3 8 SOC HD SST 5 79 AM5KP042 101392514 SCREW 1 2 13 X 3 4 SOC HD SST 2 80...

Страница 30: ...puts Digital line driver out for strong strong and also weak weak where a weak mark is 4 gauss or less and a strong mark is greater than 4 1 gauss measured 0 10 inch from cable surface The signals are...

Страница 31: ...TOR 1 EA 5 ACMU1P21 101392470 CONN MS3102E 20 27P 14 PIN RECEPT 1 EA 6 AM5KP119 101392546 O RING 2 026 BUNA N MMD CONN 1 1 4 X 1 3 8 X 1 16 1 EA 7 ACMU1P22 101392471 DUST CAP MS25D43 20DA 1 EA 8 AM5KP...

Страница 32: ...ION SPECIFICATIONS Power Requirements 12 vdc excitation Interface Proprietary circuit board which buffers the load pin signals and provides a 3mv v output Temperature stability 015 full scale deg F on...

Страница 33: ...E 3MV V 45 AM5KP068101392468 CONN 10 107218 1P BENDIX QWL COURSE THD 10 PIN 1 EA 46 AM5KP067101392469 DUST CAP CW49N16C CANNON CWL COURSE THREAD 1 EA 93 C276P040 101392540 O RING 2 235 BUNA N L P LID...

Страница 34: ...ge 34 of 44 6 4 ENCODER 13 AM5KA063 101392416 ENCODER H25D SS 1200 ABC 4469 EEx nA 2 EA 36 AM5KM073101393736 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA 44 AMS1P071 DUST CAP MS25043 16DA HES 2 EA Specifi...

Страница 35: ...6P RECEPTACLE MS3112 1 EA 50 AM5KP034 DUST CAP KPT8110C CANNON SHELL SIZE 10 1 EA 51 C276P041 101393763 O RING 2 017 2 EA 74 AMS1P040 101392504 SCREW 6 32 X 3 8 PAN HD SST 4 EA AM5KA024 20 BACKUP ODOM...

Страница 36: ...ine com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 36 of 44 7 0 CERTIFICATION DOCUMENTATION 7 1 MEASURING HEAD ATEX Conformi...

Страница 37: ...nchmarkwireline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 37 of 44 7 2 MEASURING HEAD ATEX Conformity Certificate Sheet...

Страница 38: ...benchmarkwireline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 38 of 44 MEASURING HEAD ATEX Conformity Certificate Sheet 2...

Страница 39: ...benchmarkwireline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 39 of 44 7 3 ENCODER ATEX Conformity Certificate...

Страница 40: ...benchmarkwireline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 40 of 44 7 4 ENCODER ATEX Conformity Schedule...

Страница 41: ...benchmarkwireline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 41 of 44 7 5 LOAD PIN ATEX Conformity Certificate...

Страница 42: ...benchmarkwireline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 42 of 44 7 6 LOAD PIN ATEX Conformity Schedule...

Страница 43: ...benchmarkwireline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 43 of 44 7 7 MARK DETECTOR ATEX Conformity Certificate...

Страница 44: ...benchmarkwireline com P O BOX850 Fax 281 342 4848 Phone 281 342 6415 Simonton Texas 77476 36220 FM 1093 AM5K User Manual Rev Q Oct 2007 Page 44 of 44 7 8 MARK DETECTOR ATEX Conformity Schedule...

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